Mining Incidents

MULCOA PLANT NO 2Metal/Nonmetal

Controlled by Imerys S A
Andersonville, Sumter County, GA · Active
MSHA Mine ID: 0900188
Fatalities
0
Total incidents
59
Years on record
2000–2024
Latest incident
Aug 2024
No fatalities recorded at this mine.

Reportable incidents

59 on file

2024 · 1 incident

Struck by falling object

Employee was welding a piece of small metal plate to cover a hole in some ductwork. After tack welding the plate the employee raised welding hood up to adjust the welding rod. Employee then heard a noise and looked up and the metal plate broke off and fell striking the employee in left incisor tooth causing a chip.

2023 · 1 incident

Struck against stationary object

A maintenance supervisor was walking up the Kiln 4 upper product belt carrying a piece of chute to be installed and EE's right forearm contacted a piece of expanded metal which was in close proximity to the catwalk. This contact caused a laceration which required seven staples to close.

2019 · 1 incident

Fall down stairs

Employee was walking down a set of stairs carrying a box in one hand and a cup of coffee in the other. EE misjudged the last step causing ee to fall forward onto hands and knees. The fall caused a contusion to right knee.

2018 · 2 incidents

Struck by... (Not Elsewhere Classified)

Two maintenance employees were engaged in horseplay involving a pocket knife. The injured employee attempted to grab the hand of the other employee but instead grabbed the blade of the knife causing a laceration the palm of EE's right hand.

Over-exertion in lifting objects

Employee was assisting with the installation of a tail roller which required lifting and maneuvering the part in a tight small area. At the end of the shift the employee was experiencing some minor discomfort in lower back. As the evening progressed the pain increased. Employee was taken to the doctor and diagnosed with a minor lower back strain.

2017 · 1 incident

Fall from machine

A maintenance technician was operating a Kubota utility vehicle on a wet slippery unpaved surface and then transition onto a paved roadway, lost control of the vehicle and then fell out striking the back of the head on the concrete. The employee sustained a 2 inch laceration to the back of the head.

2016 · 2 incidents

Caught in, under or between a moving and a stationary object

Employee was inspecting a v-belt and inadvertently got left little finger caught between the v-belt and pulley.

Caught in, under or between (Not Elsewhere Classified)

Employee assisting two other maintenance personnel install 14 V belts on Pug Mill Extruder drive. Employee maneuvered the belt into position while other personnel rotated the top sheave (pulley). Contract employee allowed hand to get caught in the bottom sheave during rotation. Caused a laceration to little finger. Employee taken to local physician and received 6 stitches.

2015 · 1 incident

Struck against stationary object

Employee was cleaning out a coal chute when his right forearm contacted a small metal burr on the side of a railcar causing a laceration to his forearm.

2014 · 3 incidents

Caught in, under or between a moving and a stationary object

Worker was using a JLG450A Man lift while welding on a hopper. He failed to realize that the boom was in a reverse direction. He moved the lift in the wrong direction and was pinned. He had fractured ribs and vertebra.

Fall to the walkway or working surface

Drop hopper fell off track, EE attempted to help operator get hopper back on track, he slipped on clay on the ground and fell backwards and as he caught himself with right hand, breaking middle finger.

Over-exertion in lifting objects

While assisting in lifting a guard, employee felt pain in right calf muscle

2013 · 2 incidents

Over-exertion in lifting objects

Employee was lifting and installing a bearing and later felt pain in his lower back.

Struck against stationary object

Employee was changing out a Sweco screen when the ring finger on his left hand contacted the edge of the screen cutting through his cut resistant glove causing a laceration just above the knuckle.

2012 · 2 incidents

Fall onto or against objects

Employee was mixing mortar when whipper drill bit broke throwing him off balance into a nearby vertical I beam. When he collided with the I beam his middle finger got pinched between the handle of the whipper drill and the corner of the beam causing the injury.

Over-exertion (Not Elsewhere Classified)

Employee was repairing a tire for a skid steer loader using a pry bar when he felt a slight pain in his stomach. The employee did not report the injury until two days after it occurred and did not feel he needed medical attention. Two weeks after the injury he went to the doctor and was told he had an abdominal strain.

2010 · 1 incident

Caught in, under or between a moving and a stationary object

Employee opened a door to an electrical control room to access the control panel for a bucket elevator. After entering the room the employee rested his right hand on the door frame and the door closed on his right middle finger cutting the tip of the finger.

2009 · 3 incidents

Struck against stationary object

Employee was using a metal rod to loosen material in a hopper when his right index finger struck the edge of an i-beam support causing a laceration on his knuckle.

Caught in, under or between a moving and a stationary object

Employee was tightening structure bolts with another employee using torque wrench. Injured employee was using a backup wrench. The employee using the torque wrench asked IE if he was ready & he said yes. The torque wrench began to tighten and the back up wrench mashed his thumb against steel.

Struck by... (Not Elsewhere Classified)

Employee was at home when he felt something in his right eye, employee had been using a hand held grinder earlier that day at work and thinks a small piece of metal shaving got into his right eye at that time but did not notice until after he got home from work.

2008 · 4 incidents

Fall to the walkway or working surface

Employee was walking between the Plant Two office and the Plant Three Mill building when he tripped over a culvert for a storm water drain and fell. The employee sustained a fracture to the right hip.

Struck against stationary object

Employee was operating a small skid steer loader. While backing the unit, his elbow struck a support brace, jamming his right wrist into the steering handle. The injury caused some swelling of the right wrist.

Caught in, under or between running or meshing objects

EE was lifting a machine part using a mobile crane.EE placed left hand on the cable of crane to move the part away from I-beam,the glove he was wearing got caught in head pulley, pinching his finger between the pulley and the cable, causing a laceration and a break at the end joint of his pinky finger on the left hand.

Over-exertion in lifting objects

Employee was lifting a 50 lb bag of material when he felt a pain in his right shoulder. Possible muscle strain in the right upper arm and shoulder.

2007 · 3 incidents

Fall to the walkway or working surface

Employee tripped and fell over a pallet. While falling the employee extended his left arm out and fell on his his left hand and elbow. The fall caused a bruise along the medial side of his left elbow. Prognosis is good. The employee was returned to work without any restrictions.

Over-exertion in lifting objects

Employee was assisting another employee in lifting a motorized trolley into place onto a monorail I-beam when he felt a pain in his left shoulder.

Struck by flying object

Dust blew into right eye.

2006 · 7 incidents

Over-exertion (Not Elsewhere Classified)

Employee was climbing an elevator ladder and felt a strain in his neck and shoulder.

Caught in, under or between (Not Elsewhere Classified)

Miner states that he was placing a guard over the drive belt that had fallen off. His glove came in contact with the belt and the pulley, pulling his thumb into the belt.

Struck by flying object

Maintenance Tech was hammering a plate that was just welded. When he struck the plate, a piece of slag flew into his eye.

Over-exertion (Not Elsewhere Classified)

Employee was working on a piece of equipment in Plant 3 Kiln MCC. When he was tightening the motor leads he felt a sharp pain in the left side of his back. EE was taken to the local physician and was ordered physical therapy for strained back muscle.

Over-exertion in lifting objects

Employee removed a bag from the bagging machine spout and strained his back when he turned to place the bag on a pallet.

Struck by... (Not Elsewhere Classified)

Employee was cleaning stuck feed from the Plant 2-3 roller mill chute with a crowbar. Employee hit the side of the chute causing him to hit his hand with the crowbar.

Caught in, under or between (Not Elsewhere Classified)

The employee received a sprain to his left knee. A supersack of product was being moved off of a scale with a forklift when the material in the supersack shifted and pinned the employee's left leg between the full supersack and the scale. The employee was attempting to put another supersack on the machine loading spout as the forklift was moving the full sack off the scale.

2005 · 5 incidents

Over-exertion (Not Elsewhere Classified)

Walking and stepped up when knee pain began. During his Christmas vacation, EE sought medical treatment with his private physician. Notified us of this action on 12/30/05.--220060680011--orthoscopic surgery on 3/8/06 to access damage to ligaments and cartilage.

Over-exertion in lifting objects

When picking up a boxed printer, EE felt a strain in her lower back. Reported injury, but did not seek medical attention until 10/03/05. Physician gave her samples of a prescription anti-inflamatory medication.

Caught in, under or between (Not Elsewhere Classified)

While replacing a fan motor, EE had to move the unit. When doing so, his left index finger was caught between the fan blade and fan housing resulting in a laceration

Fall to the walkway or working surface

Employee directed a truck in the work area to move forward. When he turned to walk away he slipped on some material on the ground and fell, hurting his left knee and right wrist.

Struck by... (Not Elsewhere Classified)

04/28 employee working on land leveler and got dirt in his ear. Ear washed out returned to work. On 04/29 ear still hurts, taken to doctor, small piece of dirt washed out of ear. 05/03 return to doctor, ear was infected so employee given medicine for infection. Resulting infection caused accident classification to be changed from first aid to medical.

2004 · 7 incidents

Fall onto or against objects

Employee was cleaning out tractor bucket with a shovel. When the employee swung the shovel at the build up with a left motion the employee lost his balance. Falling backwards his left hip and left buttocks landed on another removed chunk of clay causing the employee to have a severe buring sensation in that area.

Over-exertion (Not Elsewhere Classified)

Employee was picking up a pallet when he felt a pain in the right lower elbow to the forearem.

Inhalation of radiations, caustics, toxic and noxious substances

Advanced lung disease

Inhalation of radiations, caustics, toxic and noxious substances

Claim arose out of pre-surgery physical for back surgery.

(Not Elsewhere Classified)

Employee working as a kiln operator in the kiln control room complained of chest pains to his assistant. The local emergency medical services were contacted and put in route to the plant. The employee had a heart attack before the emergency medical services arrived and received CPR from other employees until the EMS unit arrived. The employee died as a result of the heart attack.

Accident type, without injuries

An experience contractor employee failed to recognize the fact that a belt, made of combustible rubber material, within an elevator housing would catch on fire while they were using a cutting torch to cut through said elevator housing. Burnt belt within elevator.

No Value Found

Miner raised shop overhead door 6"" with a fork truck to remove & repair a track roller. He didn't put a safety block under the door. To replace the roller, he sat on the floor & to reach the bottom corner of the door, he allowed his foot to go under the door. He bumped the door to push it into alignment causing it to fall on his right leg above the ankle. Cracked lower leg bones.

2003 · 4 incidents

Over-exertion (Not Elsewhere Classified)

THE EE WAS USING A PNEUMATIC JACKHAMMER TO BREAK UP PRODUCT STRUCK IN A HOPPER. THE EE HAD POOR BODY POSITION WHILE PERFORMING THE TASK RESULTING IN STRAIN TO THE LOWER BACK MUSCLES. THE EE CO MPLETED HIS SHIFT & RETURNED TO WORK THE FOLLOW-ING DAY & COMPLAINED OF PAIN. HE WAS AT THIS TIME TAKEN TO THE CO. DR. WHO PLACED HIM ON LIGHT DUTY.

No Value Found

EE ALLEDGES TO HAVE HIT A BUMP IN THE CLAY SHED AREA WHILE OPERATING A 980 G CAT FRONT-END-LOADER CAUSING AGGRAVATION TO HIS NECK AND LOWER BACKTHIS IS AN AGGRAVATION FROM A PREVIOUS INJURY EE LOST TIME ON JULY 31.

Struck against stationary object

EMPLOYEE WAS ATTEMPTING TO CATCH A BAG THAT FELL OFF THE BAGGING SPOUT WHEN HIS HAND HIT THE SPOUT CAUSING A LACERATION ON THE RIGHT INDEX FINGER. EMPLOYEE RECEIVED 5 STITCHES.

Absorption of radiations, caustics, toxic and noxious substances

EE WAS HEATING THE OUTSIDE OF A BALL MILL WITH A TORCH. THIS WAS TO LOOSEN THE GLUE ON THE INSIDE SO THE BRICK LINER COULD BE REMOVED. AT 3 A.M.THE NEXT MORNING, EE WENT TO THE MEDICAL CENTER COMPLAINING OF EYE PAIN. THE VAPORS FROM THE GLUE HAD AN ADVERSE AFFECT ON HIS EYES.

2002 · 2 incidents

Struck by falling object

EE WAS REMOVING BRICK FROM A KILN WHEN A BRICK FELL & STRUCK THE TOP OF HIS RIGHT FOOT (STRUCK FOOT WITH THE POINT OF THE BRICK). HIS FOOT WAS X-RAYED & NOT BROKEN BUT DEVELOPED A HEMATOMA ON THE TOP OF THE FOOT WHICH WAS EVENTUALLY CUT OUT REQUIRING 6 STITCHES. EMPLOYEE WAS WEARING STEEL TOED BOOTS.

Caught in, under or between (Not Elsewhere Classified)

EE WAS CLEARING A HOPPER WITH A 2"" BAR WHEN THE BAR SLIPPED AND MASHED HIS LEFT PINKY FINGER BETWEEN THE BAR AND THE HOPPER. RESULTED IN 2 STITCHES.

2001 · 2 incidents

Struck against stationary object

EE WAS CHECKING FUEL PRESSURE ON A FORKLIFT WHEN HIS RIGHT HAND ENTERED THE FAN AREA OF THE MOTOR. THIS CAUSED 3 LACERATIONS TO THE HAND AND FINGER AREA RESULTING IN 12 STITICHES.

Struck against stationary object

EE WAS MODIFYING ROTARY SCREENS ON A SPROUT VAUER WHEN HIS HARD HAT FELL OFF. HE DID NOT PUT IT BACK ON. A FEW MINUTES LATER, THE EE RAISED HIS HEAD AND STRUCK IT ON A IN-FEED CHUTE, CAUSING A LACERATION TO THE TOP OF THE HEAD. THIS RESULTED IN EIGHT STITCHES.

2000 · 5 incidents

Fall to the walkway or working surface

EE WAS WALKING OFF A STOCKPILE WHEN HE LOST HIS BALANCE CAUSING HIM TO FALL LANDING ON HIS RT SHOULDER. THIS RESULTED IN 2 STIGHTLY FRACTURED RIBS. *EE WALKED ONTO A STOCKPILE TO RETRIEVE A SI GN. WHEN HE CAME TO THE BOTTOM HE FELL TO THE GROUND.

Caught in, under or between a moving and a stationary object

EMPLOYEE WAS ATTEMPTING TO OPEN AN ACTUATOR VALVE WHEN HSI WRENCH SLIPPED CAUSING HIS RIGHT HAND TO GET PINCHED BETWEEN THE VALVE AND A STANDING PIPE. THIS RESULTING IN 4 STITCHES TO THE PALM ON RIGHT HAND.

Bodily reaction, (Not Elsewhere Classified)

EMPLOYEE WAS REPAIRING THE LINER IN A BATCH MILLWHILE SITTING WITH HIS LEFT FOOT UNDER HIS BODY HE ATTEMPTED TO STAND UP VERY QUICKLY WHEN HE FELT A ""POP"" IN HIS LEFT KNEE. AFTER MRI HE WAS FOUND TO HAVE A TEAR IN HIS MEDIAL MENISCUS WHICH REQUIRED SURGERY.

Over-exertion in lifting objects

EMPLOYEE WAS LIFTING A 2 HP MOTOR (APPROXIMATELY 40 LBS.) WHEN HE FELT PAIN IN HIS LOWER BACK.

Fall from machine

EMPLOYEE WAS ATTEMPTING TO CLIMB ON A DOZER WHEN HIS FOOT SLIPPED, HE FELL AND LANDED ON HIS WRIST AND FOREARM.