Mining Incidents

Process EnergyCoal

Sidney, Pike County, KY · Abandoned and Sealed
MSHA Mine ID: 1519097
Fatalities
0
Total incidents
107
Years on record
2007–2016
Latest incident
Sep 2016
No fatalities recorded at this mine.

Reportable incidents

107 on file

2016 · 8 incidents

Accident type, without injuries

A non-injury roof fall occurred at break #33, in the #5 (intake) entry on the #3 conveyor belt. The fall was approximately 20' wide x 30' long and 12' high.

Accident type, without injuries

A non-injury roof fall occurred in the #6 entry on #1 belt, between breaks #17 and 18. The roof fall was approximately 19'wide, 70' long, and approximately 4-5' high.

Struck against stationary object

Employee was walking around section power center and bumped head on a ""pizza pan"" and felt a burning sensation in neck.

Caught in, under or between a moving and a stationary object

IE stated was on the off operator side of a roof bolter. They were positioning the machine to install a bolt, and EE got right foot run over by the front tire of the bolter

Struck by falling object

While waiting for off side operator to finish putting up inside bolt injured employee was reaching across the top of the inch tram levers on the bolter to get some roof bolt plates. While reaching over, a piece of draw rock measuring 81"" x 42"" and 0-3"" in thickness fell, driving employee into bolt. EE's lip was cut from the impact of hitting the guard over the inch tram levers.

Over-exertion in lifting objects

Employee was in the process of plugging the continuous miner cathead into the designated receptacle at the section power center when EE felt a strain in the lower right portion of their back. Employee continued to work until 5/17/16 when EE was diagnosed with a herniated disc on 5/18/16.

(Not Elsewhere Classified)

Employee struck head on a roof bolt sticking out of the mine roof. EE completed an incident report and never sought medical attention until 2/25/16. EE was given a full release to return to work which EE did and continued to work until 3/28/16 at which time EE was taken off work due to spinal stenosis which is narrowing of the spinal canal and flattening of the cord.

Fall onto or against objects

Employee was walking toward the Fairchild scoop and stumbled and fell. As EE was falling EE caught arm on a nail that was securing the hold-down bar, securing the batteries on the scoop resulting in a laceration that required stitches to close.

2015 · 20 incidents

Caught in, under or between a moving and a stationary object

Employee was replacing the cotter pin in the master link of the leveling chain on a Fletcher RRII roof bolter, and the drilling pot rolled back and pinched his right ring finger between the sprocket and leveling chain.

Over-exertion (Not Elsewhere Classified)

Employee was walking and stepped into a hole and felt a sharp pain in his left knee. Accident was not reported, and employee continued to work until 11/02/2015 at which time employee experienced another incident with his knee while attempting to enter the deck of an underground forklift. His first lost day was 11/03/2015.

Caught in, under or between a moving and a stationary object

Employee had finished his shift and opened the tailgate on his personal truck, when it became unhinged. While attempting to realign the tailgate he caught his right middle finger between the tailgate and the bed of the truck.

Caught in, under or between a moving and a stationary object

Employee was operating the continuous miner when a rib rolled off pushing employee against shuttle car that was being loaded resulting in a fracture to his lower right leg.

Struck by falling object

Employee was leaning against a scoop when a piece of draw rock fell and struck his left pinky. Surgery was performed to amputate part of the first joint of the left pinky.

Accident type, without injuries

A non-injury roof fall occurred at break 11 on the #2 belt line, #3 ""track entry"". The fall measured approximately 20' long x 45' wide x 10' high.

Inhalation of radiations, caustics, toxic and noxious substances

Claim filed for pneumoconiosis. Diagnosis date 05/29/2015. Employer received notification 09/15/2015.

Over-exertion in lifting objects

Employee strained his back while lifting a battery to change it out on a 4-wheeler in the underground shop. Employee continued to work but started physical therapy on 10/6/15.

Struck by flying object

Employee was in the process of cutting a conveyor chain link on a Joy shuttle car that had become fouled up. He cut one side and when he had the second side cut almost halfway through the conveyor chain broke, (due to it having tension on it), and flew back striking employee on his left hand causing a laceration requiring stitches to close.

Struck by... (Not Elsewhere Classified)

Employee was attempting to cut a cable tie from a roof bolt plate with a utility knife. The utility knife got stuck and as employee was trying to free the knife it slipped cutting his left hand, which required sutures to close the wound.

Struck by... (Not Elsewhere Classified)

Employee stated that while he was examining belts he struck his head against the roof. He continued to work and then struck his head yet another time on an overcast beam. He was then brought to the surface and transported to the hospital and received a full release. He continued to work until 8-19-2015 when he returned to the Dr. and was taken off until further notice.

Accident type, without injuries

A non-injury roof fall occurred on the #3 belt, break #31, intake #5 and #6 entries. The fall measured approximately 110' long x 16' high x 20' long.

Accident type, without injuries

A roof fall, approximately 20'x 30'x 8', occurred at break 34 on the 1st Northwest Mains in the #7 entry.

Struck by falling object

Employee was replacing the hose reel on the maintenance scoop and the lid of the reel compartment fell and struck him on his wrists, resulting in bruising to the hands and wrists. X-rays were negative, but a splint was applied because of the swelling.

Inhalation of radiations, caustics, toxic and noxious substances

Claim for pneumoconiosis. Termination date of 4/16/2015. X-ray read date of 6/19/2015.

Struck by flying object

While attempting to pull 1000' of 48"" conveyor belt, the chain being used, broke and struck employee in the nose and mouth resulting in a simple fracture to his nose.

Caught in, under or between a moving and a stationary object

While moving a rock out of haulage roadway, employee's finger was caught between the rock and the coal rib. The injury resulted in an open wound to his right index finger.

Struck against stationary object

Employee had been receiving treatment for non-work related degenerative disc disease. On May 4, 2015 the employee was walking when he struck his hard hat against a roof bolt. The following day the employee sought medical treatment. Physician did not attribute the incident to a new injury; the medical notes indicate aggravation to the existing cervical degenerative disc disease.

Struck by falling object

While employee was drilling a hole to install a roof bolt, a piece of draw rock became dislodged, rotated down the steel, broke apart and was projected toward employee striking him in the nose, causing a laceration requiring stitches to close.

Struck by falling object

Employee was standing alongside the roof bolter when a piece of draw rock fell striking him in the back, pushing him into the bolting machine. The rock measured approximately 3'long x 12"" wide x 0-12"" thick.

2014 · 14 incidents

Inhalation of radiations, caustics, toxic and noxious substances

Claim for pneumoconiosis. X-ray was read 11/24/14. Employee was terminated 11/26/13

Inhalation of radiations, caustics, toxic and noxious substances

Claim filed for pneumoconiosis. Termination date 7/7/2014. X-ray date 11/21/2014.

Struck by... (Not Elsewhere Classified)

Another employee was tramming bolter, the cable jerked and pulled a rope hanger down. Injured employee stated the cable pulled sideways and struck him in the right knee. (Bruise to right knee)

Caught in, under or between a moving and a stationary object

The employee was attempting to boost the battery on a forklift and had lifted the lid to access the battery compartment and as he was attaching the booster cables the lid fell on to his left hand. This caused a minor fracture to his left thumb. He was wearing gloves at the time.

Accident type, without injuries

Roof fall occurred on 2 belt at break 41 in the #6 entry. The approximate size of the fall 20' x 20' x 10'.

Inhalation of radiations, caustics, toxic and noxious substances

Claim filed for pneumoconiosis. Termination date of 7/9/14. X-ray date of 9/9/14.

Accident type, without injuries

Roof fall occurred at break #33 on #3 belt #6 entry. Approximate size of fall 22' x 22' x 10'.

Inhalation of radiations, caustics, toxic and noxious substances

Claim filed for pneumoconiosis. Termination date of 3/19/2014. X-ray date of 8/22/2014.

Over-exertion in pulling or pushing objects

While attempting to pull 25' of 48"" belt from between belt rails, with the help of another employee, he felt pain in his groin area. Employee began missing 7/31/2014.

Inhalation of radiations, caustics, toxic and noxious substances

Claim filed for pneumoconiosis. Termination date of 8/7/2012. X-ray date of 6/13/14.

(Not Elsewhere Classified)

Claim filed for hearing loss.

Accident type, without injuries

A roof fall occurred in the intake entry at spad 279. Fall was approximately 20' by 50' by 6' high.

Inhalation of radiations, caustics, toxic and noxious substances

Claim for pneumoconiosis. X-ray read date of 1/24/2014. Employment termination date of 7/10/2012.

Inhalation of radiations, caustics, toxic and noxious substances

Claim filed for pneumoconiosis. 1-3-2014 was date of diagnosis.

2013 · 18 incidents

Inhalation of radiations, caustics, toxic and noxious substances

Claim filed for Coal Workers Pneumoconiosis. X-ray read 11/26/2013.

Struck by... (Not Elsewhere Classified)

Employee was pulling a metal band strap from under a pallet containing belt rails with a pair of channel locks. When the strap came loose it cut his arm. (Sutures required).

Struck by falling object

Employee was operating miner when the rib rolled off of the corner striking him on the right foot. Fracture to the right foot.

Over-exertion in lifting objects

Contract employee was picking a timber up out of the roadway and felt his shoulder pop. (Strain to right shoulder)

Struck against stationary object

The truck was pulling under the coal hopper when the hopper gate opened prematurely causing the coal to fall between the cab of the truck and the front of the trailer. The driver stated that when he got out of the truck he slipped in the coal, causing injury to his neck, back and leg.

Struck by... (Not Elsewhere Classified)

Employee was hand loading left bolter when utility knife came open and cut his right leg.

Caught in, under or between a moving and a stationary object

While drilling the roof to install strap in the #1 heading the middleman steel became stuck. While trying to free up, the steel broke loose catching his right index finger between the finisher and middleman steel. Laceration requiring stitches.

Caught in, under or between (Not Elsewhere Classified)

Employee was attempting to help with suction on the operators side of the bolter. He had his hand on the arm of the bolter trying to pull the suction hose off of the pot when the operator raised the pot, pinching his fingers between the arm and the frame. Simple fracture to pinky finger on left hand.

Inhalation of radiations, caustics, toxic and noxious substances

Claim for Coal Workers Pneumoconiosis.

Fall onto or against objects

EE was walking to slope ride when he slipped and fell. He tried to catch his fall using his right hand. Fracture to right hand.

Struck against a moving object

Employee had parked his mantrip when another mantrip entered the parking area and slid into his. Pain in neck and shoulder.

Struck by... (Not Elsewhere Classified)

Employee was bringing drill steel out of the hole when steel came out of the drill chuck, striking him in the nose. (Fracture and laceration to the nose requiring stitches).

Over-exertion (Not Elsewhere Classified)

Employee was carrying bags of rock dust from track switch to head drive and hurt his back. Employee was taken to ER and released, but on a follow-up visit a chronic pars fracture to his cervical spine was found and attributed to the accident. The fracture was unknown to the operator until it was discovered on a Part 50 audit. (Citation #8300822)

Inhalation of radiations, caustics, toxic and noxious substances

Claim for Coal Workers Pneumoconiosis.

Inhalation of radiations, caustics, toxic and noxious substances

Claim filed for Coal Workers Pneumoconiosis.

Over-exertion in lifting objects

Employee was lifting the lid on a 15 ton motor and felt a pain in his left shoulder/neck. Employee went to his family doctor and received a full release to work. During a part 50 audit the operator was informed that the employee had received Physical Therapy until August 2013. (Citation #8300823).

Over-exertion (Not Elsewhere Classified)

Employee was walking and stepped into a depression in the mine floor and twisted his right knee.

(Not Elsewhere Classified)

Claim filed for hearing loss. Employee's termination date 01/23/2013.

2012 · 14 incidents

Contact with hot objects or substances

While using a cutting torch a piece of hot slag fell onto the acetylene hose and burned a hole through it causing it to blow out. Employee used his right hand to push the hose away from him causing him to receive a burn on his right middle finger and hand.

Accident type, without injuries

Roof fall occured in the cross cut of #3, #7 entry on #6 belt.

Accident type, without injuries

Roof fall occurred in break #1 from #4 entry to #5 entry and into 5 right cross-cut.

Caught in, under or between a moving and a stationary object

Employee was swinging his drill pot out to install a bolt and had his hand resting on the supply tray of the bolter and his finger was mashed between a bolt and the side of the tray. He was taken to ER and received stitches to close the wound and a splint was applied.

Over-exertion in lifting objects

EE was installing conveyor belt structure and when he lifted the structure above his head felt a pop in his shoulder. He began to miss work on 7/28/2012.

Struck by... (Not Elsewhere Classified)

A small rock 2""x3"" flew off the drill pot and hit employee's safety glasses.

Struck by falling object

Employee was walking back from putting up bolts to move roof bolter to next row when a piece of draw rock 3.5'x 3' x 2"" fell striking him on the back of the head and neck.

Struck by flying object

Employee was helping to remove a conveyor chain from a shuttle car and while another employee was hitting the chain with a hammer a piece of metal chipped off and hit him in the right side of his face(upper cheek).

Struck by falling object

Employee was hanging a piece of ventilation curtain and a piece of draw rock fell and hit him on the shoulder and back.

Struck by falling object

While standing on the off-side of the roof bolter waiting for operator to move bolter up a piece of draw rock slid off of the canopy and flipped onto employee's ankle and foot.

Over-exertion in lifting objects

While lifting a spool of tracking cable employee felt a sharp pain in his shoulder.

Struck by falling object

Was loading shuttle car when a piece of rock fell striking his right foot.

Struck by falling object

Employee was setting up bolter for first row of bolts using inch tram when a rock fell causing him to bite his lip.

Caught in, under or between (Not Elsewhere Classified)

Employee was moving cribs block through a man door as another employee was tossing crib blocks towards the man door. As the injured employee was getting a crib block his middle finger of his right hand was smashed between two of the crib blocks resulting in a fracture to his finger.

2011 · 13 incidents

Struck by falling object

Employee was in the #7 entry, standing behind the miner boom, when a piece of rock (approximately 2 1/2' X 3' X 2 1/2"") slid off the shuttle car striking his left foot resulting in a fracture.

Contact with electrical current

Employee was hanging the cable to the roof bolter, in #3 entry, when he received an electrical shock. He stated that he felt an electrical shock while hanging the cable and next thing he remembered was lying on the ground. He returned to work his next scheduled shift.

Caught in, under or between a moving and a stationary object

Employee was attempting to remove a rock between the shaft and guard on the belt drive when his ring and middle fingers, of his left hand, got caught between the shaft and guard resulting in the tip of his middle finger being amputated.

Caught in, under or between (Not Elsewhere Classified)

Employee was stepping off the tailpiece, while using his left hand to steady himself, when his foot slipped causing him to catch his weight on his ring finger resulting in his finger being amputated at the middle joint.

Struck by... (Not Elsewhere Classified)

Employee was trimming a link off of a belt splice when the knife slipped cutting his right leg above his ankle requiring stitches.

Accident type, without injuries

An unplanned roof fall occurred between 9/26/11 and 10/3/11 in the #1 return entry of #1 section approximately 5,000 ft off the section. Fall was approximately 80'L X 18'W X 6' to 8'H and has been breakered off and is 3 breaks outby spad # 815.

Struck by falling object

Employee was changing hose on roof bolter when a piece of rock fell onto his back, knocking him into the bolter. He continued to work his scheduled shifts until 2/3/12 when he started missing work.

Struck by falling object

Employee was repositioning the roof bolter to install another set of chain hangers when a piece of rock (approximately 8""L X 5""W and 0 to 1/2""T) fell hitting him on his right elbow causing a laceration that required stitches.

Struck by... (Not Elsewhere Classified)

Employee was cutting highline cable with cutters to make a splice, when cutter handles went together his thumb on his left hand was caught between the handles. Resulting in a laceration that required stitches.

Fall to the walkway or working surface

EE61 was laying track in muddy conditions, and when he started to move his foot was stuck causing him to fall sideways twisting his knee.

Struck by... (Not Elsewhere Classified)

Employee was removing belt off old 3B belt, when a piece of structure fouled. As employee was removing structure, belt rail came loose striking employee in right wrist/hand fracturing his pinky finger of his right hand.

Struck by falling object

Employee was roof bolting in 2-Left installing the outside bolt of the last row. As he was tensioning the bolt a piece of rock, approximately 24"" by 16"" by 1"", fell striking him on his right elbow causing a laceration that required stitches.

Absorption of radiations, caustics, toxic and noxious substances

While spraying degreaser onto roof bolter, with a pump up pressure can, the hose blew off can connection spraying degreaser onto the right side of face and underneath his glasses.

2010 · 9 incidents

Fall onto or against objects

EE was pulling a cable with the cathead over his shoulder. He slipped and fell forward striking his chest on the cathead. He was taken to ER and was diagnosed with a fractured sternum.

Caught in, under or between (Not Elsewhere Classified)

EE was dropping the miner cable, which had been hung with a rope type hanger, and the hook on the hanger caught his hand between his thumb and index finger causing a laceration. He fininshed his shift and went to ER after work and received eight stitches to close the wound. He received a full release to return to work on next shift.

Over-exertion in lifting objects

EE aggravated old injury he had prior to being at Process Energy. He'd suffered a herniated disc at another time. He'd been seeking treatment since 05 for back problems. Started missing work 9/30/10. After an investigation of this incident we feel his continued back problems are why he became unable to work. This single event didn't cause his previous inj

Struck by falling object

Employee was installing roof bolts in the #2 heading and was preparing to install the inside bolt when a piece of drawrock approximately 5' x 29"" x 3"" thick fell and hit his left ankle and foot. He was diagnosed with fractures to his foot.

Caught in, under or between a moving and a stationary object

Employee was stacking concrete blocks to build a stopping, and when he got to the last block on a row he caught his little finger between the concrete block and the rib.

Accident type, without injuries

An unplanned roof fall occured In the #6 entry of #2 conveyor belt at spad # 350. The fall was approximately 20'x18'x7'. No injuries or equipment was involved in the fall.

Accident type, without injuries

An unplanned roof fall occurred in the #3 entry appx. 3100' outby 001 section. The fall was appx. 20'x18'x9'. No injuries or equipment was involved in the roof fall.

Caught in, under or between (Not Elsewhere Classified)

EE was attempting to remove a chain from a pile of rail with the help of another member using a forklift. As he reached for the chain some of the rails slipped and caught his hand between them.

Contact with electrical current

Member received burns when he came in contact with energized electrical components while performing preventive maintenance on electrical installation.

2009 · 5 incidents

Accident type, without injuries

Unintentional roof falls was discovered by MSHA Inspector. (1) Near spad #224 in the return 5500 ft from the face between #7 & #8 entrys, measuring 25 ft long X 18 ft wide X 8 ft high. (2) Near spad #293 in the intake 3600 ft from the face in the #5 entry, measuring 20 ft long X 18 ft wide X 8 ft high. This is to abate citation # 8737577.

Struck by falling object

While climbing into scoop injury was grasping the hand holds to assist in getting into the scoop. While his hands were in the holds a piece of draw rock fell from the roof and struck his left hand. The appx. size of the draw rock was 1'x2'x2.5"". The rock hit his ring and index finger causing fractures.

Struck against a moving object

Employee ran over a rock with the shuttle car he was operating after leaving the feeder area, and caused him to hit his head against the canopy. He was given a restricted duty release.

Caught in, under or between a moving and a stationary object

Working on overcast, broke band on beams, beam slid against hand, mashed index finger of right hand. Employee taken to ER for treatment, stitches used to close wound.

Struck by... (Not Elsewhere Classified)

Drinking soda while operating shuttle car. Hit a hole, bounced, struck teeth with soda can. He chipped a tooth and loosened another. Employee went to a dentist to have the tooth repaired.

2008 · 4 incidents

Struck by... (Not Elsewhere Classified)

Moving Rb cable, EE was holding the cable and EE releaed cable hanger, hanger hit EE on the nouth area and boke his tooth.

Caught in, under or between (Not Elsewhere Classified)

Employee was pushing forks of ug forklift closer togather, EE got left middle finger mashed in the process. Stitches were needed to close the wound.

Struck by falling object

Employee was re-entering miner cable when a piece of draw rock fell, striking him on his left lower leg. He was taken to E.R. for treatment & X-ray indicated a fracture.

Struck by... (Not Elsewhere Classified)

Employee was using a utility knife to cut tape from a cable. The knife slipped, causing injury to the right thumb. He was taken to the Hospital E.R. for treatment, and they used stitches to close the wound. Employee returned to work next shift.

2007 · 2 incidents

Rubbed or abraded

Setting pump at face, abrasive material in water, walking around wet until 3:00 P.M. Went to E.R. due to injury, admitted for treatment.

Caught in, under or between a moving and a stationary object

Employee was raising belt structure with chain ratchet. Chain ratchet slipped while pulling through the spreader. His left middle finger was caught between the spreader and belt chain causing injury. He was taken to ER for treatment, stitches were used to close wound and he returned to work.