Mining Incidents

Blue Rapids Mine and Mill Metal/Non-Metal

Controlled by Koch Industries Inc
Blue Rapids, KS, Marshall County, KS  ·  Active
MSHA Mine ID: 1400309

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Fatalities
0
Total incidents
28
Years on record
2000–2026
Latest incident
May 2026
Compliance record
MSHA citations since 2000
480
citations
70
significant & substantial
$139,217
proposed penalties
$116,532
paid to date
Source: MSHA violations data, updated weekly.
Quarterly safety rates
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2025 Q4 20,381 13 0 637.8
2025 Q3 19,445 5 0 257.1
2025 Q2 22,565 12 2 531.8
2025 Q1 22,833 2 0 87.6
2024 Q4 21,111 2 1 94.7
2024 Q3 20,381 3 0 147.2
2024 Q2 21,109 3 0 142.1
2024 Q1 19,530 5 0 256.0
Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
No fatalities recorded at this mine.

Reportable incidents

28 on file

2026 · 1 incident

May 23, 2026 KS · Metal/Non-Metal laborer, bull gang, parts runner, roustabout, roof trimmer/scaler POWERED HAULAGE
GP Industrial Plasters LLC · Struck against stationary object

Had an underground master equipment operator sustain a laceration to their ear while traveling under a drive through curtain. Curtain was torn at bottom and made contact with EE's ear while traveling under.

2025 · 1 incident

March 9, 2025 KS · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer SLIP OR FALL OF PERSON
GP Industrial Plasters LLC · Fall to the walkway or working surface

The equipment operators were helping with the continuous miner move in the last open cross-cut. The water and power cables that trail the miner were part of the move. The injured employee tripped and struck EE's rt. knee on the uneven ground. Soreness and swelling developed but EE managed to complete EE's shift. An exam occurred. No treatment or RX were required. 7 days off work.

2024 · 2 incidents

December 26, 2024 KS · Metal/Non-Metal miner, prospector, nec DISORDERS (REPEATED TRAUMA)
GP Industrial Plasters LLC · (Not Elsewhere Classified)

A recent audiologist report on 12/26/24 revealed a STS in a employees left ear. The sound level of the Rock handling is at dBA 78.4 or below. Potential recordable hearing shift; evaluation ongoing.

February 25, 2024 KS · Metal/Non-Metal stone finishing and sizing personnel, stone/rock cut/polish/saw operator, splitter, cutter, trimmer HANDLING OF MATERIALS
GP Industrial Plasters LLC · Over-exertion (Not Elsewhere Classified)

Employee was shoveling material when they stepped on a loose rock. Employee went to doctor and received prescription medication. Employee returned to work with no restrictions.

2022 · 1 incident

October 21, 2022 KS · Metal/Non-Metal FIRE
GP Industrial Plasters LLC · Accident type, without injuries

Smoke was observed exiting the mine prior to the start of the shift. No miners were underground. The light smoke indicated that it might be coming from the battery charging station. This was accurate. One battery was smoldering. Power was de-energized and the smoke stopped. Under MSHA direction a rescue team eliminated the hazard with baking soda.

2021 · 1 incident

March 11, 2021 KS · Metal/Non-Metal miner, nec POWERED HAULAGE
GP Industrial Plasters LLC · Struck by... (Not Elsewhere Classified)

The EE was using a skid steer to carry materials through a curtain. The curtain was raised manually. As EE passed through the machine nicked the bottom of the curtain causing it to drop. The weighted PVC bar on the bottom of the curtain struck EE's safety glasses on the left side. The frame of the glasses caused a small laceration to EE's left eye lid. Five sutures were required.

2020 · 1 incident

October 22, 2020 KS · Metal/Non-Metal FALL OF ROOF OR BACK
GP Industrial Plasters LLC · Accident type, without injuries

A roof fall occurred on 10/22/2020 during the night time & no miners were in the mine at that time. This occurred at Panel #3 W at cross cut 38 F3 & 38 G3 in an area that had been mined. The area has been barricaded & a formal geotechnical engineering study of this area is bein conducted. It appears the fall occurred below the anchor zone of the 42" fgr bolts.

2018 · 1 incident

February 7, 2018 KS · Metal/Non-Metal FALL OF ROOF OR BACK
GP Industrial Plasters LLC · Accident type, without injuries

We had a roof fall in the Blue Rapids mine that was discovered this morning, 2/7/2018, during routine inspections. The exact time of fall is unknown but the area was observed yesterday afternoon too and the fall had not occurred then. No injuries occurred.

2017 · 1 incident

November 26, 2017 KS · Metal/Non-Metal FALL OF ROOF OR BACK
GP Industrial Plasters LLC · Accident type, without injuries

A roof fall occurred in the underground mine at location of 33 and 2v, the fall blocks passage thru this area. Operators were approximately 1300ft away from the area of the fall when it occurred. No miners were injured.

2016 · 2 incidents

July 5, 2016 KS · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer SLIP OR FALL OF PERSON
Georgia-Pacific Gypsum LLC · Over-exertion (Not Elsewhere Classified)

Employee notified supervisor that while stepping away from the continuous miner, stepped into a hole about 1-2 inches deep and jarred back resulting in restrictions of no bending or lifting.

April 26, 2016 KS · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer POWERED HAULAGE
Georgia-Pacific Gypsum LLC · Struck against stationary object

During routine scoop operations the right front corner of the bucket caught the rib, suddenly stopping the scoop. Causing the operator to strike EE's head on the door resulting in a laceration of the scalp. After seeing EE's own blood EE felt woozy, laid down and fainted for 30 seconds. Operator returned to work with no medical treatment. no damage to the equipment or the mine.

2015 · 3 incidents

November 12, 2015 KS · Metal/Non-Metal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) MACHINERY
Georgia-Pacific Gypsum LLC · Caught in, under or between (Not Elsewhere Classified)

During the task of bolting, the operator had to hold the head of the bolt to stabilize it while the bolt driver was being positioned. When the driver head contacted the bolt and was pushed into position the employee's left index finger became caught between the bolt head and the plate resulting in a laceration to the inside of the left index finger.

June 29, 2015 KS · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Georgia-Pacific Gypsum LLC · Fall to the walkway or working surface

Employee fell to same level ground when he came in contact with elevated extension cord.

January 21, 2015 KS · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer MACHINERY
Georgia-Pacific Gypsum LLC · Fall to the walkway or working surface

Employee fell to the same level ground when trailing cable from continuous miner came in contact with his feet/legs.

2014 · 1 incident

July 14, 2014 KS · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech OTHER
Georgia-Pacific Gypsum LLC · Over-exertion (Not Elsewhere Classified)

Employee reported that previously unreported shoulder discomfort that she was having for the past 8 months was work related. There was no event that EE could think of that resulted in the discomfort. Initial evaluation by the doctor on 7/14/14 confirmed work relatedneess dependant on MRI scheduled 7/24/14.

2012 · 1 incident

November 7, 2012 KS · Metal/Non-Metal discontinued 1/31/2014. several other codes cover scoop car operator POWERED HAULAGE
Georgia-Pacific Gypsum LLC · Struck against a moving object

A scoop that was cleaning the slope after a beltline was removed lost traction on the slope and slid approx 10' to the apex at the bottom and came to a sudden stop. This caused the operator inside to hit his head on the window frame in the cab resulting in 6 sutures.

2011 · 1 incident

October 17, 2011 KS · Metal/Non-Metal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) OTHER
Georgia-Pacific Gypsum LLC · (Not Elsewhere Classified)

Annual audiogram testing indicated the employee suffered hearing loss in the past year that may be related to work noise

2009 · 3 incidents

August 11, 2009 KS · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech POWERED HAULAGE
Georgia-Pacific Gypsum LLC · Caught in, under or between a moving and a stationary object

Mechanic was backing up a scooter and trailer when he ran over something that made his foot come off the side of the scooter. His foot then became pinned against a piece of equipment causing a puncture wound to the upper left ankle.

July 13, 2009 KS · Metal/Non-Metal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) FALL OF FACE/RIB/PILLAR/SIDE/HIGHWALL
Georgia-Pacific Gypsum LLC · Struck by falling object

The roofman had finished drilling a hole to install a hanger and was attempting to install resin and the bolt when an approximately 75-100lb rock sprawled away form the rib and struck the roofman in the right shoulder.

April 13, 2009 KS · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Georgia-Pacific Gypsum LLC · Struck by flying object

Mechanic was replacing a broken block pin in a cutter block using a punch and 3 lb. hammer. Upon striking the punch with the hammer, a piece of pin that was being driven out broke away. This "zinger" struck the mechanic in the tooth and upper lip. A small corner was broken off the tooth.

2007 · 2 incidents

October 9, 2007 KS · Metal/Non-Metal cutting machine operator, ripper, universal operator MACHINERY
Georgia-Pacific Gypsum LLC · Struck against a moving object

While moving cutter from rib to rib the cutter blade is left "sumped in" and the body of the cutter is lifted off the ground and shifted to the other side. 3/4 of the way through the shift, the motor housing/outer cone attachment suffered a catastrophic failure dropping the machine approx. 8" to the ground causing the operator to bump his head.

February 14, 2007 KS · Metal/Non-Metal scoop car/scooptram operator, load/haul/dump (lhd) operator, teletram operator SLIP OR FALL OF PERSON
Georgia-Pacific Gypsum LLC · Fall to the walkway or working surface

Miner stepped off the man trip at the top of the mine slope, onto a mud clod, causing him to slip/lose his balance and drop to a "3 point stance". On 2-21-07, the miner reported soreness in his left wrist. X-rays were negative on 3-7-07. The doctor did not prescribe or restrict. On 5-1-07 a wrist brace and prescription anti-inflammatory were prescribed.

2006 · 1 incident

May 24, 2006 KS · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Georgia-Pacific · Caught in, under or between running or meshing objects

Two mine mechanics were attempting to replace 6 worn belts for our primary crusher. These belts drive the flywheel that power the jaw of our crusher. While attempting to place the 4th belt on, the injured miner had his hand caught between pulley and belt. He fractured his left middle finger. It was locked out.

2005 · 2 incidents

December 8, 2005 KS · Metal/Non-Metal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) HANDTOOLS (NONPOWERED)
Georgia-Pacific · Over-exertion (Not Elsewhere Classified)

Prying on a rim when the whole rim let loose. Pushed off on the largest piece falling at me with my roof bar. Twisted to the left, fell over a piece of fly rock behind me. Twisted my back. The roof bar was wrenched from my right hand, caught my thumb and twisted my wrist.

November 15, 2005 KS · Metal/Non-Metal cutting machine operator, ripper, universal operator MACHINERY
Georgia-Pacific · Over-exertion (Not Elsewhere Classified)

Employee noticed pain in his right hand from running the controls on our undercutters. He requested to see a doctor and was given a brace. We changed the controls to make them more ergonomic friendly. One week later he states he is fine. He asked to see a doctor on 2/7/06, went 2/14/06.

2003 · 2 incidents

July 28, 2003 KS · Metal/Non-Metal cutting machine operator, ripper, universal operator SLIP OR FALL OF PERSON
Georgia-Pacific · Fall to the walkway or working surface

MINER WAS PREPARING TO SERVICE HIS UNDERCUTTER. HE REMOVED HIMSELF FROM HIS CAB AND WALKED ABOUT 5 STEPS BEHIND HIS CUTTER. HE STEPPED ON A ROCK, THIS CAUSED HIM TO LOSE HIS BALANCE. HE TRIED TO CATCH HIMSELF WITH HIS LEFT ARM. THE WEIGHT OF HIS BODY CAUSED A STRAIN ON HIS LEFT SHOULDER.

February 4, 2003 KS · Metal/Non-Metal SLIP OR FALL OF PERSON
Georgia-Pacific · Over-exertion (Not Elsewhere Classified)

INJURED WAS OPERATING BOBCAT AND WHEN HE DISMOUNTED FROM THE MACHINE HE STEPPED ON A ROCK, TWISTING HIS RIGHT ANKLE.

2000 · 1 incident

March 11, 2000 KS · Metal/Non-Metal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) MACHINERY
Georgia-Pacific · Caught in, under or between a moving and a stationary object

INJURED WAS INTERUPTED BY ANOTHER PERSON, HE STEPPED FORWARD TO ASK WHAT DID HE SAY WHEN THE TAIL JACK WAS COMING DOWN HE AHD PUT HIS RIGHT FOOT UNDER THE JACK AT THAT POINT, THE STEEL TOED SH OES SAVEDHIS TOES FROM BEING CRUSHED, INJURED HAD SMALL FRACTURE TIP OF BIG TOE AND STITCHES.