Mining Incidents

BRC Alabama No. 3 LLC: 38 MSHA citations Coal

Controlled by Steve Rickmeier
Adger, Jefferson County, AL  ·  Abandoned
MSHA Mine ID: 0103278

BRC Alabama No. 3 LLC has $4K in proposed MSHA penalties and $0 outstanding across 0 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
6
Years on record
2004–2008
Latest incident
Jul 2008
Compliance record
MSHA citations since 2004
38
citations
6
significant & substantial
$3,512
proposed penalties
$3,512
paid to date
100% of proposed penalties paid to date, a $0 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2004
44
inspections on record
877
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 877 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.

BRC Alabama No. 3 LLC has $4K in proposed MSHA penalties and $0 outstanding across 0 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$4K
proposed penalties
$4K
current assessed
$4K
paid to date
$0
outstanding
36 assessments are final orders; 0 contested dockets.
As of the most recent assessment on 2011-12-16.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
16.7%
significant & substantial
2.8%
high negligence or reckless
16.7%
reasonably likely or greater
22.2%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 11.1% low, 86.1% moderate, 2.8% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.

MSHA sampling at BRC Alabama No. 3 LLC shows 100% of 93 respirable coal dust samples met the 1.5 mg/m3 standard.

Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Respirable coal dust
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.

Last sampled: 2011-12-19, 14 years ago
100%
within 1.5 mg/m3
93
samples
0.75
dust max (mg/m3)
93 samples taken by MSHA inspectors, 0 by the operator.
Most-sampled occupations
  • HIGHLIFT OPERATOR/FRONT END LOADER18
  • MECHANIC14
  • FINE COAL PLANT OPERATOR10

Noise
The share counts noise samples whose measured dose exceeded the 90 dBA permissible exposure limit. It describes the sampled workplace, not what reached the miner's ear: hearing conservation programs and the hearing protection worn during the shift are recorded separately and are not reflected here.

Last sampled: 2011-12-19, 14 years ago
3%
over PEL
65
samples
Most-sampled occupations
  • HIGHLIFT OPERATOR/FRONT END LOADER14
  • FINE COAL PLANT OPERATOR9
  • MECHANIC9
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.
Health sampling trend
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.
Respirable coal dust by year
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.
Year within 1.5 mg/m3 samples
2011 100% 9
2010 100% 20
2009 100% 11
2008 100% 6
2007 100% 22
2006 100% 7
2005 100% 8
2004 100% 10
Noise by year
Year over PEL samples
2011 0% 5
2010 15% 13
2009 0% 6
2008 0% 5
2007 0% 14
2006 0% 7
2005 0% 4
2004 0% 11
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.

BRC Alabama No. 3 LLC recorded 0.00 reportable injury cases per 100 full-time workers in 2011.

Injury rate, 2011
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
0.00
total case rate
0.00
days-away rate
0.000
fatality rate
Below average. The US coal mining average was 3.83 and the all-US-mining average was 3.08 cases per 100 workers.
In Alabama, coal mining averaged 4.75 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2011 * 0.00 0.00 0.000
2010 * 0.00 0.00 0.000
2009 * 0.00 0.00 0.000
2008 * 3.11 0.00 0.000
2007 * 0.00 0.00 0.000
2006 * 0.00 0.00 0.000
2005 * 0.00 0.00 0.000
2004 * 8.79 4.39 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Eagle North America Inc 2003 to 2006
  2. Covol Engineered Fuels LC 2006 to 2011
  3. Covol Fuels Alabama No.3, LLC 2011 to 2013
  4. BRC Alabama No. 3 LLC 2013 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Coal production is reported quarterly and lags the current period; the most recent quarters may be incomplete.
Year Employees Coal produced (tons)
2015 0
2014 0
2013 0
2012 0
2011 13 50,806
2010 16 60,226
2009 19 63,240
2008 24 192,999
2007 22 127,815
2006 18 34,901
2005 23 90,616
2004 17 50,355
Source: MSHA quarterly employment and production, updated weekly.

BRC Alabama No. 3 LLC sits in Jefferson County, Alabama, where the Census mining category is 0.3% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Jefferson County, Alabama · Population 669,744
0.3%
Mining share of county employment
$64,589
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2015 Q1 0 0 0
2014 Q4 0 0 0
2014 Q3 0 0 0
2013 Q4 0 0 0
2013 Q3 0 0 0
2013 Q2 0 0 0
2013 Q1 0 0 0
2012 Q3 0 0 0
Show 33 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2012 Q2 0 0 0
2011 Q4 6,327 1 0 158.1
2011 Q3 8,078 1 1 123.8
2011 Q2 8,197 0 0 0.0
2011 Q1 8,677 0 0 0.0
2010 Q4 7,483 1 1 133.6
2010 Q3 7,657 0 0 0.0
2010 Q2 7,396 0 0 0.0
2010 Q1 9,585 3 0 313.0
2009 Q4 9,364 0 0 0.0
2009 Q3 9,145 1 0 109.3
2009 Q2 6,365 0 0 0.0
2009 Q1 10,456 0 0 0.0
2008 Q4 15,498 0 0 0.0
2008 Q3 15,702 1 0 63.7
2008 Q2 16,477 0 0 0.0
2008 Q1 16,632 4 1 240.5
2007 Q4 14,426 0 0 0.0
2007 Q3 15,039 3 0 199.5
2007 Q2 13,548 0 0 0.0
2007 Q1 9,091 4 0 440.0
2006 Q4 8,672 0 0 0.0
2006 Q3 11,343 0 0 0.0
2006 Q2 10,842 3 0 276.7
2006 Q1 14,427 0 0 0.0
2005 Q4 13,717 11 2 801.9
2005 Q3 17,133 1 0 58.4
2005 Q2 12,610 0 0 0.0
2005 Q1 11,533 0 0 0.0
2004 Q4 11,548 3 0 259.8
2004 Q3 15,360 1 1 65.1
2004 Q2 10,944 0 0 0.0
2004 Q1 7,663 0 0 0.0
No fatalities recorded at this mine.

Reportable incidents

6 on file

2008 · 3 incidents

July 2, 2008 AL · Coal IMPOUNDMENT
Covol Engineered Fuels LC · Accident type, without injuries

Slurry is entering the streambed at 3 locations approximately 1/4 mile downstream of the dam. The flow rate is estimated to be 600 to 800 gallons a minute. The flow is contained and being pumped back into slurry impoundment #5. MSHA has done a full investigation of the accident and has released the impoundment for work to resume as normal.

February 3, 2008 AL · Coal electrician, lineman MACHINERY
Covol Engineered Fuels LC · Contact with cold

Dredge capsized from a collapse of material causing the ejection of the operator and an employee took off his clothes, put on a life preserver and went into the water to help rescue and expedite the removal of the injured operator from the water that left this man hypothermic.

February 3, 2008 AL · Coal barge/boat/dredge/towbarge/towboat/leach operator, riverman, deck hand MACHINERY
Covol Engineered Fuels LC · Struck by... (Not Elsewhere Classified)

Dredging was in place at the #4 pond 150 to 200 feet from the upstream side of the dam when the material along with part of the dam structure collasped into the pond capsizing the dredge causing facial and head injuries to the operator. The operator was removed from the pond by rescue from employees. He and another employee also were hypothermic.

2004 · 3 incidents

July 28, 2004 AL · Coal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Eagle North America Inc · Struck by falling object

THE INJURED WAS CHANGING THE MOTOR SHEAVE ON THE VIBRATOR. HE WAS PULLING ON THE SHEAVE TO REMOVE IT. WHEN THE SHEAVE PULLED FREE, THE INJURED LOST HIS BALANCE. THE SHEAVE FELL, MASHING THE INJURED'S FINGERS AGAINST THE MOTOR MOUNT. THE BACK OF HIS HAND WAS LACERATED NEAR THE BASE OF THE LITTLE & RING FINGERS.

March 26, 2004 AL · Coal FIRE
Eagle North America Inc · Accident type, without injuries

Workers were preparing to move an abandoned fuel tank. The tank had been previously drained and flushed. The workers were preparing lifting using a torch. Stray sparks from the torch ignited pine saw in the area. The fire spread quickly due to windy and dry conditions.

January 26, 2004 AL · Coal welder (shop) SLIP OR FALL OF PERSON
Eagle North America Inc · Fall onto or against objects

THE INJURED WAS DESCENDING A LADDER. HIS LEG BECAME TANGLED IN THE LANYARD OF HIS SAFETY HARNES, CAUSING HIM TO MISS THE NEXT RUNG OF THE LADDER. THE INJURED FELL FROM THE LADDER AND STRUCK HIS FACE ON THE CMF CENTRIFUGE BELOW. THE INJURED RECEIVED LACERATIONS TO THE INSIDE OF HIS LOWER LIP. HE WAS TRANSPORTED BY COMPANY VEHICLE TO THE HOSPITAL WHERE HE WAS TREATED & RELEASED.