Mining Incidents

BRC Alabama No. 4 LLC: 37 MSHA citations Coal

BRC Alabama No. 4 LLC · Facility
Controlled by Steve Rickmeier
Brookwood, Tuscaloosa County, AL  ·  Abandoned
MSHA Mine ID: 0103362

BRC Alabama No. 4 LLC has $5K in proposed MSHA penalties and $0 outstanding across 0 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
9
Years on record
2008–2011
Latest incident
Dec 2011
Compliance record
MSHA citations since 2007
37
citations
3
significant & substantial
$5,165
proposed penalties
$5,165
paid to date
100% of proposed penalties paid to date, a $0 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2007
35
inspections on record
638
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 638 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.

BRC Alabama No. 4 LLC has $5K in proposed MSHA penalties and $0 outstanding across 0 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$5K
proposed penalties
$5K
current assessed
$5K
paid to date
$0
outstanding
37 assessments are final orders; 0 contested dockets.
As of the most recent assessment on 2012-07-05.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
8.1%
significant & substantial
8.1%
high negligence or reckless
8.1%
reasonably likely or greater
18.9%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 0.0% low, 91.9% moderate, 8.1% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.

MSHA sampling at BRC Alabama No. 4 LLC shows 100% of 66 respirable coal dust samples met the 1.5 mg/m3 standard.

Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Respirable coal dust
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.

Last sampled: 2013-03-13, 13 years ago
100%
within 1.5 mg/m3
66
samples
0.46
dust max (mg/m3)
66 samples taken by MSHA inspectors, 0 by the operator.
Most-sampled occupations
  • WASHER OPERATOR13
  • HIGHLIFT OPERATOR/FRONT END LOADER10
  • PREPARATION PLANT FOREMAN8

Noise
The share counts noise samples whose measured dose exceeded the 90 dBA permissible exposure limit. It describes the sampled workplace, not what reached the miner's ear: hearing conservation programs and the hearing protection worn during the shift are recorded separately and are not reflected here.

Last sampled: 2013-03-13, 13 years ago
4%
over PEL
47
samples
Most-sampled occupations
  • WASHER OPERATOR12
  • HIGHLIFT OPERATOR/FRONT END LOADER9
  • UTILITY MAN6
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.
Health sampling trend
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.
Respirable coal dust by year
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.
Year within 1.5 mg/m3 samples
2013 100% 4
2012 100% 7
2011 100% 16
2010 100% 10
2009 100% 11
2008 100% 7
2007 100% 11
Noise by year
Year over PEL samples
2013 0% 4
2012 0% 7
2011 0% 7
2010 0% 5
2009 0% 6
2007 11% 18
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.

BRC Alabama No. 4 LLC recorded 0.00 reportable injury cases per 100 full-time workers in 2012.

Injury rate, 2012
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
0.00
total case rate
0.00
days-away rate
0.000
fatality rate
Below average. The US coal mining average was 3.74 and the all-US-mining average was 2.96 cases per 100 workers.
In Alabama, coal mining averaged 4.66 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2012 * 0.00 0.00 0.000
2011 * 10.98 10.98 0.000
2010 * 3.34 3.34 0.000
2009 * 39.12 9.78 0.000
2008 * 3.26 3.26 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Covol Engineered Fuels LC 2007 to 2011
  2. Covol Fuels Alabama No.4, LLC 2011 to 2013
  3. BRC Alabama No. 4 LLC 2013 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Coal production is reported quarterly and lags the current period; the most recent quarters may be incomplete.
Year Employees Coal produced (tons)
2015 0
2014 0
2013 4
2012 32 107,577
2011 26 104,096
2010 24 202,358
2009 9 23,945
2008 26 318,093
2007 15 54,554
Source: MSHA quarterly employment and production, updated weekly.

BRC Alabama No. 4 LLC sits in Tuscaloosa County, Alabama, where the Census mining category is 0.9% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Tuscaloosa County, Alabama · Population 234,036
0.9%
Mining share of county employment
$63,947
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2015 Q1 0 0 0
2014 Q4 0 0 0
2014 Q3 0 0 0
2014 Q2 0 0 0
2014 Q1 0 0 0
2013 Q4 0 0 0
2013 Q3 0 0 0
2013 Q2 2,184 0 0 0.0
Show 24 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2013 Q1 3,701 0 0 0.0
2012 Q4 12,422 0 0 0.0
2012 Q3 18,800 2 0 106.4
2012 Q2 15,758 0 0 0.0
2012 Q1 16,078 0 0 0.0
2011 Q4 11,245 6 1 533.6
2011 Q3 14,529 0 0 0.0
2011 Q2 15,049 5 1 332.2
2011 Q1 13,811 0 0 0.0
2010 Q4 15,612 4 1 256.2
2010 Q3 15,161 0 0 0.0
2010 Q2 15,569 3 0 192.7
2010 Q1 13,541 3 0 221.5
2009 Q4 3,090 0 0 0.0
2009 Q3 2,851 0 0 0.0
2009 Q2 3,281 4 0 1219.1
2009 Q1 11,229 3 0 267.2
2008 Q4 17,410 1 0 57.4
2008 Q3 12,511 0 0 0.0
2008 Q2 15,867 4 0 252.1
2008 Q1 15,549 0 0 0.0
2007 Q4 13,769 2 0 145.3
2007 Q3 12,528 0 0 0.0
2007 Q2 737 0 0 0.0
No fatalities recorded at this mine.

Reportable incidents

9 on file

2011 · 3 incidents

December 27, 2011 AL · Coal barge/boat/dredge/towbarge/towboat/leach operator, riverman, deck hand SLIP OR FALL OF PERSON
Covol Fuels Alabama No.4, LLC · Fall onto or against objects

Employee was getting in jon boat, was walking to the rear of the boat to operate the boat motor, employee tried to step on the metal seat to get to the back of boat, when he stepped on the metal seat he slipped, hitting the left side of his torso on the seat/bottom of the boat.

August 19, 2011 AL · Coal electrician, lineman ELECTRICAL
Covol Engineered Fuels LC · Contact with electrical current

Employee was working to rewire VFD control box for electric booster station pump. Employee reached inside the VFD circuit box to check the wiring and must have hit a bare wire causing an ignition or spark to occur that caused him to have burns to his face/head/neck/arms.

2010 · 1 incident

July 15, 2010 AL · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDTOOLS (NONPOWERED)
Covol Engineered Fuels LC · Over-exertion (Not Elsewhere Classified)

EE was assisting with maintenance on a pump, he was trying to clean around the pump to make it more accessible for other EE's working on pump. Pushed shovel to dig and when it stopped against surrounding material, his weight shifted against shovel and lost balance. His body weight shifted, felt pull in his leg. Trouble with leg due to prior injury not related to work.

2009 · 4 incidents

March 19, 2009 AL · Coal assayer, geologist, metallurgist, engineer, engineer management SLIP OR FALL OF PERSON
Covol Engineered Fuels LC · Fall to the walkway or working surface

The john boat floor was slippery as water had accumulated in the bottom at one side of the boat.

March 11, 2009 AL · Coal belt foreman, maintenance foreman, maintenance supervisor SLIP OR FALL OF PERSON
Covol Engineered Fuels LC · Over-exertion (Not Elsewhere Classified)

Employee was examining the air cylinder in the float cell. When he started to come down the ladder, he took a misstep on the ladder which turned his foot sideways causing his knee to pop.

January 15, 2009 AL · Coal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator MACHINERY
Covol Engineered Fuels LC · Struck by... (Not Elsewhere Classified)

Cold weather made the pipe more brittle than normal. Typically the pipe can be cut to a certain point then the pipe can be broken with the equipment to finish the break. Under normal conditions the pipe could have been broken this way. Due to the cold weather making the pipe brittle the amount that was cut was not strong enough to keep from breaking on its own.

January 15, 2009 AL · Coal outside foreman, leadman MACHINERY
Covol Engineered Fuels LC · Struck by... (Not Elsewhere Classified)

Cold weather made the pipe more brittle than normal. Typically the pipe can be cut to a certain point then the pipe can be broken with the equipment to finish the break. Under normal conditions the pipe could have been broken this way. Due to the cold weather making the pipe brittle the amount that was cut was not strong enough to keep from breaking on its own.

2008 · 1 incident

October 3, 2008 AL · Coal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDTOOLS (NONPOWERED)
Covol Engineered Fuels LC · Over-exertion (Not Elsewhere Classified)

Employee was working a come-along overhead at the end of his reach.