Mining Incidents

Covol Fuels No. 2, LLC Coal

Controlled by Headwaters Inc
Greenville, Muhlenberg County, KY  ·  Abandoned
MSHA Mine ID: 1519205

Covol Fuels No. 2, LLC has $3K in proposed MSHA penalties and $0 outstanding across 1 contested dockets, plus health sampling and the full incident record.

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Fatalities
1
Total incidents
11
Years on record
2009–2011
Latest incident
Dec 2011
Compliance record
MSHA citations since 2009
19
citations
5
significant & substantial
$3,397
proposed penalties
$3,397
paid to date
100% of proposed penalties paid to date, a $0 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2008
31
inspections on record
635
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 635 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.

Covol Fuels No. 2, LLC has $3K in proposed MSHA penalties and $0 outstanding across 1 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$3K
proposed penalties
$3K
current assessed
$3K
paid to date
$0
outstanding
18 assessments are final orders; 1 contested dockets.
As of the most recent assessment on 2019-01-22.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.

MSHA sampling at Covol Fuels No. 2, LLC shows respirable coal dust averaging 0.20 mg/m3 (100% compliant) across 32 samples.

Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.
Respirable coal dust
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.
0.20
dust avg (mg/m3)
1.00
dust max (mg/m3)
100%
within 1.5 mg/m3
32
samples
Most recent sample: 2011-06-14.
Noise
0%
over PEL
15
samples
Most recent sample: 2011-06-14.
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2020 Q3 1,440 0 0 0.0
2020 Q2 1,920 0 0 0.0
2020 Q1 1,800 0 0 0.0
2019 Q4 1,800 0 0 0.0
2019 Q3 1,800 0 0 0.0
2019 Q2 1,800 0 0 0.0
2019 Q1 2,120 1 0 471.7
2018 Q4 2,120 0 0 0.0
Show 43 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2018 Q3 660 0 0 0.0
2018 Q2 520 0 0 0.0
2018 Q1 520 0 0 0.0
2017 Q4 520 0 0 0.0
2017 Q3 520 0 0 0.0
2017 Q2 520 0 0 0.0
2017 Q1 520 0 0 0.0
2016 Q4 520 0 0 0.0
2016 Q3 520 0 0 0.0
2016 Q2 520 0 0 0.0
2016 Q1 520 0 0 0.0
2015 Q4 520 0 0 0.0
2015 Q3 520 0 0 0.0
2015 Q2 520 0 0 0.0
2015 Q1 480 0 0 0.0
2014 Q4 1,560 0 0 0.0
2014 Q3 1,560 1 0 641.0
2014 Q2 1,560 0 0 0.0
2014 Q1 5,280 0 0 0.0
2013 Q4 6,385 0 0 0.0
2013 Q3 5,999 0 0 0.0
2013 Q2 6,084 0 0 0.0
2013 Q1 6,280 0 0 0.0
2012 Q4 5,552 0 0 0.0
2012 Q3 5,559 0 0 0.0
2012 Q2 5,897 0 0 0.0
2012 Q1 6,683 0 0 0.0
2011 Q4 13,305 0 0 0.0
2011 Q3 22,569 2 0 88.6
2011 Q2 17,756 0 0 0.0
2011 Q1 17,683 1 0 56.6
2010 Q4 18,553 0 0 0.0
2010 Q3 18,178 3 0 165.0
2010 Q2 14,428 2 0 138.6
2010 Q1 18,413 0 0 0.0
2009 Q4 17,776 0 0 0.0
2009 Q3 11,600 1 1 86.2
2009 Q2 15,488 1 0 64.6
2009 Q1 14,475 7 4 483.6
2008 Q4 5,029 0 0 0.0
2008 Q3 0 0 0
2008 Q2 0 0 0
2008 Q1 0 0 0

Fatalities at this mine

1 recorded
February 26, 2009 KY · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman Fatality · SLIP OR FALL OF PERSON
Covol Fuels No 2 LLC · Fall from ladders

Installing a rolling steel door, the victim was on a stepladder - Lost his balance and fell approximately 7 feet landing on a concrete floor. He died from his injuries. He was taken by helicopter to the hospital (St. Mary's in Evansville, IN.)

Reportable incidents

10 on file (excluding fatalities above)

2011 · 5 incidents

December 1, 2011 KY · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Covol Fuels No 2 LLC · Struck by falling object

Removing pipe from pump - the pipe wrap fell hitting right thumb.

November 12, 2011 KY · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Covol Fuels No 2 LLC · Over-exertion in lifting objects

Employee aligning large pipe (12" to 14") diameter to install a tee in the pipe line - was using a chain and Komatsu-wa2oo, put self in twisted postion to assist in the lift.

August 30, 2011 KY · Coal prep plant foreman, supervisor, mill plant supervisor, kiln supervisor DISORDERS (REPEATED TRAUMA)
Covol Fuels No 2 LLC · (Not Elsewhere Classified)

Employee is scheduled to see ear, nose & throat (ENT) doctor on 10/4/11 to determine if the hearing shift is work related if the hearing shift is work related ee exposure will be evaluated to determine the contributing conditions.

August 22, 2011 KY · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDTOOLS (NONPOWERED)
Covol Fuels No 2 LLC · Over-exertion (Not Elsewhere Classified)

Over exertion by employee.

January 25, 2011 KY · Coal prep plant foreman, supervisor, mill plant supervisor, kiln supervisor SLIP OR FALL OF PERSON
Covol Fuels No 2 LLC · Over-exertion (Not Elsewhere Classified)

Winter conditions/mud-snow, icy, worker had mud on his boots causing him to slip while going down the stairs.

2010 · 2 incidents

November 29, 2010 KY · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDTOOLS (NONPOWERED)
Covol Fuels No 2 LLC · Fall onto or against objects

Using a pry bar to clear rocks and wood from under a leaking 14" water line. Pushing back and forth on pry bar when it shifted sending employee forward into the catwalk sliding his little finger down the edge slicing his little finger open.

January 26, 2010 KY · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Covol Fuels No 2 LLC · Over-exertion in lifting objects

EE overloaded shovel, it was heavier than he expected due to the difference in material (coal,fines,rocks,clays). EE was cleaning material from the conveyor where it was clogged up.

2009 · 3 incidents

December 9, 2009 KY · Coal superintendent HANDTOOLS (NONPOWERED)
Covol Fuels No 2 LLC · Fall to the walkway or working surface

Weather was changing - becoming very windy w/gusts to 40 mph - trying to pull doors (large metal) closed on 2nd floor of plant using a large wooden arm with an eye bolt in it. Bolt came loose, lost grip & fell back catching self with left hand.

November 20, 2009 KY · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDTOOLS (NONPOWERED)
Covol Fuels No 2 LLC · Over-exertion in pulling or pushing objects

Using a garden rake to pull clay balls from vibrator screen, rake hung in clay pulling on employee as the clay fell into the gob chute.

November 4, 2009 KY · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDTOOLS (NONPOWERED)
Covol Fuels No 2 LLC · Over-exertion (Not Elsewhere Classified)

EE was working on dredge winch cable using a pry bar to loosen the cable by striking the cable. He lost control of the bar, causing him to strain his right arm and neck, also lost his footing. Using the wrong tool and poor positioning.

For insurers, brokers, and safety consultants

The full compliance file on Covol Fuels No. 2, LLC

A dated report covering the 26-year penalty trail, line-item violation pattern, contest and docket posture, rate-normalized peer benchmark, and full fatality history. Delivered as a PDF with the underlying data as CSV.