Mining Incidents

Prep Plant Coal

Controlled by Douglas Warriner
Gulston, Harlan County, KY  ·  NonProducing
MSHA Mine ID: 1512428

Prep Plant has $439K in proposed MSHA penalties and $180K outstanding across 19 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
15
Years on record
1994–2013
Latest incident
Apr 2013
Compliance record
MSHA citations since 2001
783
citations
266
significant & substantial
$439,236
proposed penalties
$195,588
paid to date
45% of proposed penalties paid to date, a $243,648 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2000
110
inspections on record
3,882
inspection hours
20.2
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
783 citations across 3,882 inspection hours.
Source: MSHA inspections data, updated weekly.

Prep Plant has $439K in proposed MSHA penalties and $180K outstanding across 19 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$439K
proposed penalties
$376K
current assessed
$196K
paid to date
$180K
outstanding
760 assessments are final orders; 19 contested dockets.
As of the most recent assessment on 2024-12-17.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.

MSHA sampling at Prep Plant shows respirable coal dust averaging 0.26 mg/m3 (100% compliant) across 138 samples.

Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.
Respirable coal dust
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.
0.26
dust avg (mg/m3)
1.24
dust max (mg/m3)
100%
within 1.5 mg/m3
138
samples
Most recent sample: 2017-09-19.
Silica (quartz)
10.7
silica avg (%)
17.5
silica max (%)
3
samples
Most recent sample: 2011-08-16.
Noise
10%
over PEL
73
samples
Most recent sample: 2017-09-19.
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2025 Q4 2,984 0 0 0.0
2025 Q3 3,504 0 0 0.0
2025 Q2 3,504 0 0 0.0
2025 Q1 2,812 0 0 0.0
2024 Q4 3,747 1 0 266.9
2024 Q3 3,747 0 0 0.0
2024 Q2 3,747 0 0 0.0
2024 Q1 3,832 0 0 0.0
Show 92 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2023 Q4 4,428 0 0 0.0
2023 Q3 2,632 0 0 0.0
2023 Q2 3,264 0 0 0.0
2023 Q1 4,106 0 0 0.0
2022 Q4 5,252 0 0 0.0
2022 Q3 5,236 0 0 0.0
2022 Q2 4,576 0 0 0.0
2022 Q1 4,576 0 0 0.0
2021 Q4 5,252 0 0 0.0
2021 Q3 5,202 0 0 0.0
2021 Q2 4,872 0 0 0.0
2021 Q1 4,266 0 0 0.0
2020 Q4 4,000 0 0 0.0
2020 Q3 3,040 0 0 0.0
2020 Q2 1,883 0 0 0.0
2020 Q1 2,814 0 0 0.0
2019 Q4 3,644 0 0 0.0
2019 Q3 3,650 0 0 0.0
2019 Q2 3,724 0 0 0.0
2019 Q1 3,641 0 0 0.0
2018 Q4 6,220 0 0 0.0
2018 Q3 6,201 0 0 0.0
2018 Q2 5,864 0 0 0.0
2018 Q1 6,976 0 0 0.0
2017 Q4 7,176 0 0 0.0
2017 Q3 7,176 0 0 0.0
2017 Q1 7,176 1 0 139.4
2016 Q3 633 0 0 0.0
2016 Q1 258 0 0 0.0
2015 Q4 876 0 0 0.0
2015 Q3 750 0 0 0.0
2015 Q2 958 0 0 0.0
2015 Q1 1,533 1 0 652.3
2014 Q4 1,380 0 0 0.0
2014 Q3 1,174 0 0 0.0
2014 Q2 548 0 0 0.0
2014 Q1 366 0 0 0.0
2013 Q4 0 0 0
2013 Q2 1,274 21 6 16483.5
2013 Q1 2,240 14 1 6250.0
2012 Q4 1,810 5 0 2762.4
2012 Q3 1,602 0 0 0.0
2012 Q2 1,255 16 8 12749.0
2012 Q1 5,094 34 16 6674.5
2011 Q4 22,244 2 1 89.9
2011 Q3 19,769 9 4 455.3
2011 Q2 21,085 7 1 332.0
2011 Q1 23,896 19 8 795.1
2010 Q4 33,082 0 0 0.0
2010 Q3 31,201 12 4 384.6
2010 Q2 49,857 0 0 0.0
2010 Q1 27,029 30 6 1109.9
2009 Q4 19,689 8 2 406.3
2009 Q3 23,231 44 4 1894.0
2009 Q2 50,298 70 14 1391.7
2009 Q1 34,545 26 4 752.6
2008 Q4 32,681 3 1 91.8
2008 Q3 23,662 57 30 2408.9
2008 Q2 13,333 39 22 2925.1
2008 Q1 22,827 28 13 1226.6
2007 Q4 20,053 0 0 0.0
2007 Q3 16,584 30 1 1809.0
2007 Q2 19,007 32 4 1683.6
2007 Q1 16,586 55 29 3316.0
2006 Q4 22,056 0 0 0.0
2006 Q3 19,899 15 2 753.8
2006 Q2 27,147 0 0 0.0
2006 Q1 26,711 36 12 1347.8
2005 Q4 14,042 0 0 0.0
2005 Q3 11,869 7 0 589.8
2005 Q2 28,453 0 0 0.0
2005 Q1 27,785 23 17 827.8
2004 Q4 25,551 14 6 547.9
2004 Q3 26,857 35 17 1303.2
2004 Q2 23,587 6 2 254.4
2004 Q1 22,065 0 0 0.0
2003 Q4 13,087 50 20 3820.6
2003 Q3 19,448 3 2 154.3
2003 Q2 19,785 11 3 556.0
2003 Q1 7,019 0 0 0.0
2002 Q4 0 4 2
2002 Q3 683 1 0 1464.1
2002 Q2 1,950 6 1 3076.9
2002 Q1 6,293 0 0 0.0
2001 Q4 3,371 6 3 1779.9
2001 Q3 2,340 0 0 0.0
2001 Q2 0 0 0
2001 Q1 0 0 0
2000 Q4 0 0 0
2000 Q3 0 0 0
2000 Q2 0 0 0
2000 Q1 0 0 0
No fatalities recorded at this mine.

Reportable incidents

15 on file

2013 · 1 incident

April 28, 2013 KY · Coal prep plant foreman, supervisor, mill plant supervisor, kiln supervisor HANDTOOLS (NONPOWERED)
Sequoia Energy LLC · Caught in, under or between a moving and a stationary object

The employee was using a pipe wrench to move a sheave to put the belts on a drive when it slipped and caught the tip of the right middle finger between the pipe wrench and the sheave.

2012 · 1 incident

December 19, 2012 KY · Coal prep plant foreman, supervisor, mill plant supervisor, kiln supervisor HANDLING OF MATERIALS
Sequoia Energy LLC · Struck by... (Not Elsewhere Classified)

The employee was trying to clean out a clogged 4" pipe on the second floor of the prep plant with a wash down hose, when the hose slipped out of his hands and striking him in the left side of the head and face resulting in two cracked facial bones.

2011 · 1 incident

January 10, 2011 KY · Coal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Sequoia Energy LLC · Fall to the walkway or working surface

EE was putting up silt fence along the berms beside the Prep Plant. He slipped and his leg went under him and he landed on his left knee. He complained of a burning sensation in his knee, so he was taken to the medical facility for treatment.

2010 · 1 incident

October 27, 2010 KY · Coal pumper HANDLING OF MATERIALS
Sequoia Energy LLC · Struck by... (Not Elsewhere Classified)

EE was measuring belt structure using a metal tape measure. The tape measure slid across his fingers therefore cutting his fingers. Resulting in 10 stitches in 3 fingers.

2009 · 1 incident

May 23, 2009 KY · Coal welder (shop) HANDLING OF MATERIALS
Sequoia Energy LLC · Struck by falling object

EMPLOYEE WAS MAKING PINS FOR CENTER SECTION OF 988 G WHEEL LOADER. WHEN HE MOVED ONE PIN, THE OTHER PIN FELL, PINCHING THE END OF HIS THUMB.

2008 · 2 incidents

June 16, 2008 KY · Coal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Sequoia Energy LLC · Fall from machine

EE was picking rock off belt line at the clean coal crusher, when he lost his footing and fell.

May 12, 2008 KY · Coal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Sequoia Energy LLC · Fall from machine

EE was traveling down steep grade, when the truck apparently came out of gear and he lost control of the truck. EE jumped out of the truck, causing scraps and bruises to himself.

2007 · 2 incidents

May 16, 2007 KY · Coal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Sequoia Energy LLC · Fall to the walkway or working surface

While walking from 1 bldg., to another, EE fell while turning the corner & bruised his left knee & wrist, causing some swelling.

February 6, 2007 KY · Coal bulldozer operator, universal operator, heavy equipment operator, operating engineer MACHINERY
Sequoia Energy LLC · Over-exertion (Not Elsewhere Classified)

Employee stated that due to repetitive motion, surgery was required to repair the rotator cuff. Employee continued to work from date of injury, 2-6-07, until 8-2-07, his surgery date.

2006 · 1 incident

January 7, 2006 KY · Coal prep plant foreman, supervisor, mill plant supervisor, kiln supervisor MACHINERY
Sequoia Energy LLC · Over-exertion in pulling or pushing objects

An employee was moving an electric motor across the floor with a pallet jack when he felt pain in his upper back and left shoulder. He took off work on Jan. 8 & 9. X-ray tests were negative at the hospital.

2005 · 2 incidents

May 16, 2005 KY · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman POWERED HAULAGE
Sequoia Energy LLC · Struck against a moving object

A miner was leaving mine property in his personal vehicle to go home. He was passing a vehicle that he had been following when he met a coal truck on the haul road. His vehicle collided with the coal truck. He refused treatment at the time of the accident but went to the E.R. later that night where it was determined that he had a fractured collarbone & dislocated shoulder.

April 29, 2005 KY · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Sequoia Energy LLC · Struck against stationary object

EE stated that he was changing a hydraulic hose on a d9 dozer when he raised up and struck his head on the dozer. He had removal his hand but the pillow access into the area of the dozer. He recieved 3 stitches to his head

1995 · 2 incidents

July 20, 1995 KY · Coal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator DUST DISEASE OF LUNGS
Harlan Fuel Company · Inhalation of radiations, caustics, toxic and noxious substances

EMPLOYEE WAS AWARDED RETRAINING INCENTIVE BENEFITS FOR COAL WORKERS PNEUMOCONIOSIS.

April 25, 1995 KY · Coal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Harlan Fuel Company · Over-exertion (Not Elsewhere Classified)

EE STATED THAT HE HAD CLEANED RAW COAL VIBRATOR.HE CLIMBED OUT OF HOLE ON THE BACK OF THE VIBRATOR THAT WAS COVERED WITH A PIECE OF BELT. HE HADTO HOLD BELT UP WITH HIS HEAD WHILE HE TWISTED A ROUND TO GET ONTO A 55 GAL BARREL, HE THEN STEPPED OFF ONTO FLOOR. WHEN GOT ONTO FLOOR, HE COULDHARDLY STRAIGHTEN UP WITH PAIN IN LOWER BACK AREA RESULTING IN STRAIN TO LOWER BACK.

1994 · 1 incident

June 2, 1994 KY · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Harlan Fuel Company · Fall from ladders

EE STATED THAT HE WAS GOING UP LADDER TO TIE IT OFF. HE GOT 6 FT OFF THE GROUND ON THE LADDER AND LADDER SLIPPED AND HE FELL APPROX. 6 FT . WHEN HE FELL HE HIT ON LADDER CAUSING A FRACTURE TO I 9 VETERBRAE.

For insurers, brokers, and safety consultants

The full compliance file on Prep Plant

A dated report covering the 26-year penalty trail, line-item violation pattern, contest and docket posture, rate-normalized peer benchmark, and full fatality history. Delivered as a PDF with the underlying data as CSV.