Mining Incidents
Fatality · MSHA Record #220162210040

Belt Foreman

July 29, 2016 at 12:00 PM
Road Fork #51 Mine · Underground · Coal
Wyoming County, WV
Classification IGNITION OR EXPLOSION OF GAS OR DUST
Type Contact with hot objects or substances
Investigator narrative
On 7/29/16, employee and co-worker were re-welding guards over the drive shaft of the turbine pump located on the surface above the #3 Shaft. Shortly after welding was completed, an ignition occurred in the #3 Shaft and employee received significant burns and lacerations. The investigation of this event is on-going. Employee died from the injuries on 8/4/16.
Final MSHA investigation
At 11:00 a.m. on Friday July 29, 2016, Donald E. Workman, Maintenance Foreman, and Charles H. Blankenship, Chief Electrician, traveled to the Rt. 16 #3 shaft to repair loose guarding. At approximately 12:00 p.m., the two miners were welding threaded blocks to secure the guarding from vibration when a methane explosion occurred from within the shaft. Workman, who was standing on expanded metal grating over the #3 shaft sustained serious injuries. On August 4, 2016, Mr. Workman died due to the injuries received during the accident. Blankenship did not receive any injuries during the accident.
Root causes
  1. Suitable precautions were not taken to prevent smoldering metal or sparks from entering the unventilated #3 shaft as required by 30 CFR §77.1112(a).

    Corrective action: After the accident, the operator submitted an addendum to the ventilation plan and it was approved by MSHA. This addendum lists safety precautions regarding the #3 shaft. The safety precautions include, but are not limited to, the following: No flame cutting, welding or grinding within 35 feet of the #3 shaft is permitted. If cutting or welding is needed within 35 feet of the shaft, a barrier will be installed to prevent sparks or hot slag from entering the shaft. Also, a cutting and welding plan shall be submitted to MSHA and must be approved by MSHA before cutting and welding is performed. Furthermore, the shaft will be continuously ventilated at all times. The shaft will be continuously monitored for methane at depths of 50 feet, 350 feet, and 550 feet any time work is done on the site. Work will be stopped if methane is detected at 1% or greater.

  2. Mine management failed to conduct adequate examinations for methane in the #3 shaft immediately before and periodically while welding directly over the #3 shaft as required by 30 CFR §77.1112(b). Though the methane concentration was below 1% above the shaft, no attempt was made to determine the concentration of methane below the collar of the #3 shaft.

    Corrective action: The operator submitted an addendum indicating the safety precautions to be taken during the #3 Shaft Rehabilitation/Ventilation Plan. This addendum has been made part of the approved ventilation plan.

Findings from MSHA's final investigation report, which supersedes the preliminary narrative above.

Record details
Activity at time of incident
Welding Or Cutting
Subunit / location
SURFACE AT UNDERGROUND
Accident type
Contact with hot objects or substances
Source of injury
FLAME,FIRE,SMOKE,(Not Elsewhere Classified)
Nature of injury
BURN OR SCALD (HEAT)
Body part affected
MULTIPLE PARTS (MORE THAN ONE MAJOR)
Total mining experience
40 years
Experience at this mine
0 years
Experience in this job
18 years
Degree of injury
FATALITY
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Source: US Mine Safety and Health Administration (MSHA) · Document 220162210040 · Mine ID 4601544 Trainer view →