Mining Incidents

Mine #5 Coal

Controlled by Ferroglobe PLC
Barbourville, Knox County, KY  ·  Abandoned and Sealed
MSHA Mine ID: 1518426

Mine #5 has $97K in proposed MSHA penalties and $698 outstanding across 14 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
9
Years on record
2007–2024
Latest incident
Jan 2024
Compliance record
MSHA citations since 2002
499
citations
115
significant & substantial
$97,315
proposed penalties
$92,615
paid to date
95% of proposed penalties paid to date, a $4,700 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2002
118
inspections on record
8,545
inspection hours
5.8
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
499 citations across 8,545 inspection hours.
Source: MSHA inspections data, updated weekly.

Mine #5 has $97K in proposed MSHA penalties and $698 outstanding across 14 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$97K
proposed penalties
$93K
current assessed
$93K
paid to date
$698
outstanding
490 assessments are final orders; 14 contested dockets.
As of the most recent assessment on 2024-07-30.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.

MSHA sampling at Mine #5 shows respirable coal dust averaging 0.37 mg/m3 (99% compliant) across 2,204 samples.

Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.
Respirable coal dust
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.
0.37
dust avg (mg/m3)
2.95
dust max (mg/m3)
99%
within 1.5 mg/m3
2,204
samples
Most recent sample: 2024-10-07.
Silica (quartz)
6.3
silica avg (%)
13.5
silica max (%)
132
samples
Most recent sample: 2024-04-16.
Noise
5%
over PEL
203
samples
Most recent sample: 2024-10-07.
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2024 Q3 9,962 22 3 2208.4
2024 Q2 12,933 24 4 1855.7
2024 Q1 15,033 25 1 1663.0
2023 Q4 14,036 19 7 1353.7
2023 Q3 16,367 10 3 611.0
2023 Q2 15,781 8 2 506.9
2023 Q1 14,348 17 4 1184.8
2022 Q4 5,100 19 11 3725.5
Show 37 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2022 Q3 17,982 14 2 778.6
2022 Q2 21,876 16 0 731.4
2022 Q1 18,981 14 6 737.6
2021 Q4 18,856 4 0 212.1
2021 Q3 14,754 8 2 542.2
2021 Q2 17,401 17 1 977.0
2021 Q1 14,048 12 4 854.2
2020 Q4 14,850 28 14 1885.5
2020 Q3 13,825 9 1 651.0
2020 Q2 14,419 25 6 1733.8
2020 Q1 12,449 18 3 1445.9
2019 Q4 12,041 17 3 1411.8
2019 Q3 13,046 16 3 1226.4
2019 Q2 12,570 15 4 1193.3
2019 Q1 11,463 12 3 1046.8
2018 Q4 12,203 9 3 737.5
2018 Q3 15,604 10 3 640.9
2018 Q2 15,241 32 7 2099.6
2018 Q1 12,998 5 2 384.7
2017 Q4 8,057 15 0 1861.7
2017 Q3 1,000 0 0 0.0
2015 Q4 1,424 0 0 0.0
2015 Q3 4,750 4 2 842.1
2015 Q2 9,719 9 2 926.0
2015 Q1 6,184 5 0 808.5
2014 Q4 555 4 0 7207.2
2014 Q3 259 5 2 19305.0
2008 Q1 0 1 0
2007 Q4 2,633 0 0 0.0
2007 Q3 6,189 14 2 2262.1
2007 Q2 960 0 0 0.0
2007 Q1 1,166 0 0 0.0
2006 Q4 1,608 0 0 0.0
2006 Q3 0 2 0
2003 Q2 0 0 0
2003 Q1 119 1 0 8403.4
2002 Q4 1,205 6 3 4979.3
No fatalities recorded at this mine.

Reportable incidents

9 on file

2024 · 1 incident

January 16, 2024 KY · Coal mine manager, mine foreman, mine owner HANDTOOLS (NONPOWERED)
Ferroglobe USA Mining, LLC · Struck by... (Not Elsewhere Classified)

The mine foreman was assisting in getting the belt drive in the pit unclogged. The belt had somehow become tangled in the drive rollers. They were trying to pull slack in the top belt when the hook failed on the chain hoist (come-a-long). The hoist struck the foreman in the shoulder and the side of the head. EE had a cut that had to have staples and perforated ear drum.

2023 · 1 incident

February 10, 2023 KY · Coal electrician, lineman HANDTOOLS (NONPOWERED)
Ferroglobe USA Mining, LLC · Struck by... (Not Elsewhere Classified)

Employee was using a chain hoist to pull (align) the "low-low" belt structure when the chain hoist broke loose from the anchor point and struck EE in the side of the head.

2022 · 1 incident

May 3, 2022 KY · Coal master mechanic, foreman, supervisor OTHER
Ferroglobe USA Mining, LLC · Bodily reaction, (Not Elsewhere Classified)

Employee was on their knees marking centerline and when they got up to a "duck walking" position, their knee "popped" causing some pain. The knee has bothered them intermittently since, so they went to a specialist and had surgery on 9-26-2022. Employee returned to work the next day and is now on restricted work duty on the surface.

2021 · 1 incident

August 30, 2021 KY · Coal section foreman, bullgang foreman, labor foreman, leadman, shift boss POWERED HAULAGE
Ferroglobe USA Mining, LLC · Struck against stationary object

Employee (foreman) was on a personnel carrier while by self. EE said EE backed up and struck EE's head on a brow causing a sore neck. EE finished the shift and didn't want medical attention. EE didn't go to the doctor until weeks after the accident.

2020 · 1 incident

September 30, 2020 KY · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Ferroglobe USA Mining, LLC · Over-exertion in lifting objects

Employee putting a guard back on the tail piece when EE felt a sharp pain in EE's back.

2018 · 2 incidents

December 4, 2018 KY · Coal belt foreman, maintenance foreman, maintenance supervisor HANDTOOLS (NONPOWERED)
Ferroglobe USA Mining, LLC · Struck by flying object

Employee was tightening the conveyor chain on the MBC, and the grease fitting on the jack blew out, striking EE's left hand.

August 7, 2018 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) HANDLING OF MATERIALS
Ferroglobe USA Mining, LLC · Struck by falling object

Bolt steel got hung in top and EE tried to get it out and slipped and hit EE's chest on the drill pot. The bolt steel fell out striking EE's pinky finger.

2015 · 1 incident

May 14, 2015 KY · Coal continuous miner operator, coal mole operator MACHINERY
Knox Operating LLC. · Struck by powered moving object

Working on foot shaft on Joy 14-9 continuous miner. Had scoop hook to change pulling it and got hit with claw in the back and rib on left side of body.

2007 · 1 incident

July 25, 2007 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) DISORDERS (REPEATED TRAUMA)
Alden Resources LLC · Rubbed or abraded

Right Knee of employee swollen up due to Crawling in low coal.

For insurers, brokers, and safety consultants

The full compliance file on Mine #5

A dated report covering the 26-year penalty trail, line-item violation pattern, contest and docket posture, rate-normalized peer benchmark, and full fatality history. Delivered as a PDF with the underlying data as CSV.