Mining Incidents

Carlos Surface: 105 MSHA citations Coal

Controlled by KTRV LLC
Carlos, Allegany County, MD  ·  Temporarily Idled
MSHA Mine ID: 1800769

Carlos Surface has $37K in proposed MSHA penalties and $100 outstanding across 7 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
10
Years on record
2006–2024
Latest incident
Nov 2024
Compliance record
MSHA citations since 2006
105
citations
56
significant & substantial
$37,261
proposed penalties
$27,904
paid to date
75% of proposed penalties paid to date, a $9,357 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2006
65
inspections on record
1,879
inspection hours
5.6
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
105 citations across 1,879 inspection hours.
Source: MSHA inspections data, updated weekly.

Carlos Surface has $37K in proposed MSHA penalties and $100 outstanding across 7 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$37K
proposed penalties
$28K
current assessed
$28K
paid to date
$100
outstanding
104 assessments are final orders; 7 contested dockets.
Of $22K in penalties contested before the Commission, $13K was upheld in final decisions.
As of the most recent assessment on 2025-05-14.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
53.8%
significant & substantial
2.9%
high negligence or reckless
52.9%
reasonably likely or greater
9.6%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 34.6% low, 62.5% moderate, 2.9% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
14 citations taken to the federal commission · 13% of citations on record
  • Settled 14 · 100%
54%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 13 decided S&S contests · industry: 79%
42%
Penalty reduction in decided contests
$22K proposed, $13K after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2012-08-28.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
YORK 2012-278 Settlement Koutras 2013 $9K → $6K
YORK 2011-185 Settlement Lesnick 2012 $9K → $4K
YORK 2012-240 Settlement Koutras 2013 $2K → $2K
YORK 2011-156 Settlement Moran 2012 $392 → $392
YORK 2011-73 Settlement Lesnick 2011 $362 → $100
YORK 2012-296 Settlement Bulluck 2012 $362 → $162
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.

MSHA sampling at Carlos Surface shows 100% of 250 respirable coal dust samples met the 1.5 mg/m3 standard.

Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Respirable coal dust
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.

Last sampled: 2025-05-08
100%
within 1.5 mg/m3
250
samples
1.33
dust max (mg/m3)
1
over MSHA ECV
The excessive concentration value (ECV) is MSHA's own per-sample enforcement threshold, which builds in measurement uncertainty; a sample over its ECV can trigger a citation. The count covers only samples MSHA assigned an ECV.
191 samples taken by MSHA inspectors, 59 by the operator.
Most-sampled occupations
  • BULLDOZER OPERATOR68
  • HIGHWALL DRILL OPERATOR52
  • HIGHLIFT OPERATOR/FRONT END LOADER49

Silica (quartz)

Last sampled: 2024-08-21
15.6
silica avg (%)
11
samples
32.8
silica max (%)
Most-sampled occupations
  • HIGHWALL DRILL OPERATOR7
  • BULLDOZER OPERATOR4

Noise
The share counts noise samples whose measured dose exceeded the 90 dBA permissible exposure limit. It describes the sampled workplace, not what reached the miner's ear: hearing conservation programs and the hearing protection worn during the shift are recorded separately and are not reflected here.

Last sampled: 2025-03-11
1%
over PEL
132
samples
Most-sampled occupations
  • HIGHLIFT OPERATOR/FRONT END LOADER34
  • REFUSE TRUCK DRIVER/BACKFILL TRUCK DRIVE34
  • BULLDOZER OPERATOR29
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.
Health sampling trend
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.
Respirable coal dust by year
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.
Year within 1.5 mg/m3 samples
2025 100% 6
2024 100% 12
2023 100% 20
2022 100% 12
2021 100% 23
2020 100% 13
2019 100% 20
2018 100% 22
2017 100% 21
2016 100% 14
2012 100% 8
2011 100% 12
2010 100% 18
2009 100% 14
2008 100% 7
2007 100% 11
2006 100% 17
Silica (quartz) by year
Year silica avg (%) samples
2024 1.4 1
2021 10.7 2
2020 14.6 1
2018 4.5 1
2017 23.0 1
2016 19.7 3
2011 24.5 1
2006 23.6 1
Noise by year
Year over PEL samples
2025 0% 1
2024 0% 4
2023 0% 4
2022 0% 4
2021 0% 11
2020 0% 6
2019 0% 11
2018 0% 7
2017 0% 13
2016 0% 13
2012 20% 5
2011 0% 14
2010 0% 15
2009 0% 6
2008 0% 5
2007 0% 5
2006 0% 8
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.

Carlos Surface recorded 5.36 reportable injury cases per 100 full-time workers in 2024.

Injury rate, 2024
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
5.36
total case rate
5.36
days-away rate
0.000
fatality rate
Above average. The US coal mining average was 3.16 and the all-US-mining average was 2.08 cases per 100 workers.
In Maryland, coal mining averaged 2.67 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2024 * 5.36 5.36 0.000
2023 * 0.00 0.00 0.000
2022 * 0.00 0.00 0.000
2021 * 5.97 5.97 0.000
2020 * 0.00 0.00 0.000
2019 * 0.00 0.00 0.000
2018 * 0.00 0.00 0.000
2017 * 0.00 0.00 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Vindex Energy Corporation 2005 to 2016
  2. Heritage Coal & Natural Resources, LLC 2016 to present
  3. Beechwood Coal, LLC 2016 to 2021
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Coal production is reported quarterly and lags the current period; the most recent quarters may be incomplete.
Year Employees Coal produced (tons)
2026 0
2025 10 34,976
2024 18 89,500
2023 15 164,173
2022 18 132,832
2021 14 135,911
2020 13 119,277
2019 13 143,121
2018 12 195,985
2017 9 165,069
2016 13 108,673
2014 0
2013 1 3,795
2012 24 164,743
2011 25 279,331
2010 24 300,905
2009 18 224,190
2008 21 288,876
2007 15 182,376
2006 22 166,023
2005 7
Source: MSHA quarterly employment and production, updated weekly.

Carlos Surface sits in Allegany County, Maryland, where the Census mining category is 0.1% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Allegany County, Maryland · Population 67,762
0.1%
Mining share of county employment
$57,393
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2026 Q1 0 0 0
2025 Q4 1,800 0 0 0.0
2025 Q2 3,424 2 0 584.1
2025 Q1 8,601 0 0 0.0
2024 Q4 8,499 1 0 117.7
2024 Q3 7,860 1 0 127.2
2024 Q2 10,129 1 0 98.7
2024 Q1 10,833 0 0 0.0
Show 66 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2023 Q4 10,547 0 0 0.0
2023 Q3 10,512 0 0 0.0
2023 Q2 7,460 2 0 268.1
2023 Q1 8,765 2 0 228.2
2022 Q4 12,013 0 0 0.0
2022 Q3 12,103 0 0 0.0
2022 Q2 10,243 0 0 0.0
2022 Q1 8,413 0 0 0.0
2021 Q4 11,273 3 3 266.1
2021 Q3 7,709 0 0 0.0
2021 Q2 7,180 1 1 139.3
2021 Q1 7,342 0 0 0.0
2020 Q4 7,343 2 2 272.4
2020 Q3 6,909 0 0 0.0
2020 Q2 7,353 1 1 136.0
2020 Q1 8,506 1 1 117.6
2019 Q4 8,656 3 2 346.6
2019 Q3 8,969 1 1 111.5
2019 Q2 7,590 0 0 0.0
2019 Q1 8,790 0 0 0.0
2018 Q4 9,436 4 3 423.9
2018 Q3 8,427 1 0 118.7
2018 Q2 8,065 1 0 124.0
2018 Q1 6,686 0 0 0.0
2017 Q4 6,492 4 2 616.1
2017 Q3 5,310 0 0 0.0
2017 Q2 6,063 3 1 494.8
2017 Q1 5,967 0 0 0.0
2016 Q4 4,298 2 1 465.3
2016 Q3 6,645 1 1 150.5
2016 Q2 2,182 0 0 0.0
2014 Q3 0 0 0
2014 Q1 0 0 0
2013 Q4 0 0 0
2013 Q3 22 0 0 0.0
2013 Q2 39 0 0 0.0
2013 Q1 436 0 0 0.0
2012 Q4 3,399 0 0 0.0
2012 Q3 15,306 0 0 0.0
2012 Q2 17,085 2 1 117.1
2012 Q1 19,751 0 0 0.0
2011 Q4 17,143 2 1 116.7
2011 Q3 18,813 0 0 0.0
2011 Q2 18,621 3 2 161.1
2011 Q1 18,370 1 1 54.4
2010 Q4 16,884 2 1 118.5
2010 Q3 16,083 0 0 0.0
2010 Q2 16,992 3 2 176.6
2010 Q1 12,624 0 0 0.0
2009 Q4 9,241 1 0 108.2
2009 Q3 7,978 0 0 0.0
2009 Q2 10,594 0 0 0.0
2009 Q1 16,272 0 0 0.0
2008 Q4 15,200 3 2 197.4
2008 Q3 16,097 0 0 0.0
2008 Q2 15,426 2 2 129.7
2008 Q1 11,252 1 1 88.9
2007 Q4 8,308 0 0 0.0
2007 Q3 8,849 0 0 0.0
2007 Q2 8,128 4 2 492.1
2007 Q1 12,010 0 0 0.0
2006 Q4 14,501 5 0 344.8
2006 Q3 15,621 0 0 0.0
2006 Q2 12,603 2 0 158.7
2006 Q1 6,834 1 0 146.3
2005 Q4 1,324 0 0 0.0
No fatalities recorded at this mine.

Reportable incidents

10 on file

2024 · 1 incident

November 14, 2024 MD · Coal bulldozer operator, universal operator, heavy equipment operator, operating engineer SLIP OR FALL OF PERSON

It was raining and the ladder and grab bars were wet on the Cat 773D rock truck. Employee's hand slipped off the grab bar as EE was getting off and EE slipped off the ladder and fell to the ground.

2021 · 1 incident

December 14, 2021 MD · Coal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver MACHINERY
Heritage Coal & Natural Resources, LLC · Caught in, under or between a moving and a stationary object

After dumping, rock truck operator stopped behind the dozer and exited to clean windows and mirror. Dozer backed up into the truck causing the cat walk to hit the truck. Operators leg and foot was pressed up against the cab causing bruising. Operator went to hospital, nothing broken, was sent home same day.

2012 · 2 incidents

June 28, 2012 MD · Coal FIRE
Vindex Energy Corporation · Accident type, without injuries

Afternoon shift arrived at equipment staging area,a D11 dozer was found to be fully engulfed in fire. No EE were involved. Dozer had been operated on day shift and parked at end of shift in the equipment staging area as normal. The local fire dept responded and extinguished the flames. No personal injuries occurred. The cause of the fire is still under investigation.

April 5, 2012 MD · Coal water truck operator HANDTOOLS (NONPOWERED)
Vindex Energy Corporation · Struck by... (Not Elsewhere Classified)

Injured was assisting coworkers to remove hydraulic hose on portable screener. Zip ties holding the hose had to be removed to take hose off. EE was holding the hose with his left hand and used his pocket knife to cut zip tie off. While cutting, his hand slipped, lacerating his left hand between the thumb and pointer finger. Resulted in four sutures to the laceration.

2011 · 2 incidents

May 5, 2011 MD · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Vindex Energy Corporation · Caught in, under or between a moving and a stationary object

While moving a light plant, ee was attempting to lower the tongue of the light plant on the hitch. The tongue slipped off the ball pinching the end of the thumb on his left hand. The injury resulted in a torn fingernail and fracture of the tip of the left thumb.

April 15, 2011 MD · Coal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Vindex Energy Corporation · Struck against a moving object

The employee was operating a Cat 777 rock truck headed to the dump site when he hit a bump and was jarred injuring his lower back.

2010 · 2 incidents

October 7, 2010 MD · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech EXPLODING VESSELS UNDER PRESSURE
Vindex Energy Corporation · Struck by flying object

The injured miner was attempting to remove a rock lodged between the dual tires on a fuel truck when one of the tires ruptured. The injured employee received foreign material to the eye and face region requiring embedded material to be removed from his eyes.

May 4, 2010 MD · Coal front-end loader, scraper-loader operator, pan operator, payloader, scraper rig operator HANDTOOLS (NONPOWERED)
Vindex Energy Corporation · Struck by... (Not Elsewhere Classified)

Employee was assisting in the removal of bearing and was hit in forearm with sledge hammer.

2008 · 1 incident

June 24, 2008 MD · Coal greaser, grease man, oiler, lube man, dragline oiler MACHINERY
Vindex Energy Corporation · Over-exertion (Not Elsewhere Classified)

Employee was operating an impact air wrench in an overhead position. The injury was reported to his supervisor on 6-27-08 where upon he was taken to the hospital for evaluation. Employee was diagnosed as having pinched nerve in left hand. Employee was told to wear a provided wrist brace for 5 days and to return to work the next scheduled shift.

2006 · 1 incident

August 24, 2006 MD · Coal bulldozer operator, universal operator, heavy equipment operator, operating engineer POWERED HAULAGE
Vindex Energy Corporation · Struck against a moving object

Employee was reaching to pick up his cell phone from the floor of personal vehicle while exiting on haul road after work. He struck a rock and suffered a laceration to his head. He received medical treatment at hospital. No lost time.