Mining Incidents

Buzzi Unicem USAMining Incidents in 2011

All MSHA-reportable accidents at Buzzi Unicem USA operations in 2011. Fatalities appear first.

Fatalities in 2011
0
Total incidents
24
Year
2011

Top incident classifications

  1. 01HANDLING OF MATERIALS11 incidents
  2. 02HANDTOOLS (NONPOWERED)5 incidents
  3. 03POWERED HAULAGE3 incidents
  4. 04MACHINERY2 incidents
  5. 05SLIP OR FALL OF PERSON2 incidents

All incidents in 2011

Caught in, under or between a moving and a stationary object

Employee was replacing an access door on a vertical screw when his glove got caught by the screw. The tip of his left index finger was severed.

Struck against stationary object

Employee was walking to a job location and bumped his right knee on a safety gate. Employee did not report the incident until 12/2/2011. Employee went to his doctor, who removed fluid from the knee and requested an MRI.

Struck against a moving object

employee was driving to locate another employee for some chew tobacco, took eyes off of road hitting gangway framework with golf cart. employee is sore and cart is repairable

Caught in, under or between a moving and a stationary object

Employee was changing a 3"" hose on a cement pump. His right thumb was pinched and fractured by the brass hose coupling.

Contact with hot objects or substances

employee burnt arm while working on equipment.

Struck against stationary object

The employee bumped his knee on a piece of steel while working on the Raw Mill.

Struck by falling object

employees was helping pull a conveyer belt together. Channel locks slipped off belt striking employee in eye. Safety glassed were worn.

Struck by... (Not Elsewhere Classified)

While helping electricians pull a cable, the cable broke and the pulley swung and hit the employee in the leg.

Struck by falling object

Employee was struck on top of hard hat while cleaning tipping valves.

Inhalation of radiations, caustics, toxic and noxious substances

Employee complained of headache and feeling sick after welding in the kiln while bobcats were mucking the kiln.

Contact with hot objects or substances

Employee was cleaning a duct and product came down from above. The product pushed the employee into a metal turning vane. It was hot enough to cause 1st and 2nd degree burns to his arms and waist. An operations problem led to an unknown material buildup in another part of the duct.

Struck by falling object

Employee was lifting a 500 pound cradle when a lifting point that had been welded to the #2 finish mill broke. The cradle fell in an arcing motion and struck the left hand. It chipped two fingers at the knuckle and caused a tendon in the middle finger to tear loose.

Struck by... (Not Elsewhere Classified)

Employee was cleaning out a mud ring from the #3 kiln. A section broke free forcing him into a crouching position, injuring his right knee and ankle. 1st visit to E.R. showed nothing. No signs of improvement at follow up visit. 3rd visit showed a little improvement, referred to a specialist. Physical therapy and restricted duty have been prescribed as of 7/13/2011.

Over-exertion (Not Elsewhere Classified)

Employee was carrying a 5 ton chain hoist (approximately 50 pounds)downstairs. He was not using the handrail and was stepping in a sideways motion to ""baby"" his left knee that was injured previously. Initial doctor visit and x -ray on 3/17/11. Follow up and referral to second doctor on 3/28/11. MRI results on 4/12/11 of a tear in the acl.

Fall to the walkway or working surface

The employee slipped in the parking lot on the snow and fell on his right shoulder.

Over-exertion in lifting objects

Employee claims that while lifting and transferring 50 pound items to another person he felt a pop in his left shoulder. Reported on 1/14/11 to supervisor but no doctor visit. 3/4/11 seen by doctor, heal with rest. 7/8/11 follows up, persistent popping. 8/11/11 seen by Ortho without reporting. 8/16/11 discussed proper procedure for doctor visits, first notice of physical therapy.

Over-exertion in pulling or pushing objects

Employee was ""barring"" an engine in the diesel shop which means he was turning the engine by hand with a wrench.

Struck by... (Not Elsewhere Classified)

Employee was operating a hand held grinder. It ""kicked back"" and cut his forearm.

Over-exertion (Not Elsewhere Classified)

Tightening a fitting with a large pipe wrench.

Over-exertion in pulling or pushing objects

Employee was lifting a metal cover and felt a twinge in his back.

Over-exertion in lifting objects

EMPLOYEE WAS ON TOP OF THE MIX TANK INSTALLING DISPERSER MOTOR, STANDING BETWEEN DISPERSER AND SCRAPER LIFTING AND MANEUVERING MOTOR TO FIX PROPERLY WITH THE COUPLER. HE FELT TWINGE/POP IN LOWER LEFT BACK.

Struck by... (Not Elsewhere Classified)

Injured employee was watching another employee using a 5 pound hammer. Injured employee moved closer to gain better view of the work and was struck in the forehead with the hammer. Employee refused medical attention and continued working until the end of his shift. After his shift, he went to the emergency room and received stitches in his forehead.

Over-exertion in lifting objects

EE was lifting 60# bags of cement and felt pain in mid back area.

Fall to the walkway or working surface

Employee claims he tripped over his own feet. During the fall he claims that he tried to grab a door frame to catch himself. He continued to fall which caused his right arm to hyperextend and pull his bicep muscle. He was seen on 4/18/11 by an Ortho who diagnosed a bicep tear.

Other years on record

Source: US Mine Safety and Health Administration (MSHA) accident records, kept current weekly. Operator identity is MSHA's operator_id on the accident record; records are scoped to Buzzi Unicem USA's numeric MSHA operator ID.