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While pulling the scale out of the screenbox with a puller, EE slipped and fell off of the grating to the ground bruising his left elbow. Initially he was classified as a first aid, but was reclassified after physician required restrictions effective 7/26/04.

EE was opening drain valve to clean the screen box. When he hit the beater with the maul, the beater turned freely striking his left hand. Noted a raised knot about 3" above the index finger. EE saw a nurse Friday since he had worked too many hours to hold over. Initial first aid reclassified to MT when injection of anti-inflamatory medication was given.

While adjusting the packing on tank 29 D.o.v., the wrench slipped off the nut hitting employee in the mouth chipping his two front teeth. He did not need any immediate medical attention, but has an appointment with the dentist on 4/15/04 to repair his chipped teeth.

STRUCK HIS LEFT INDEX FINGER WITH A MAUL HANDLE.

EE WAS MACHINING VALVE PARTS AND WAS PUTTING THE FINISH CUT ON A VALVE SEAT. HE REACHED INTO THE WORK TO REMOVE SHAVING THAT WERE IN THE WAY USING LONG, NEEDLE NOSE PLIERS. WHEN HE PULLED ON O NE SHAVING, ANOTHER LOOPED OVER AND CUT THE THREE MIDDLE FINGERS OF HIS RIGHT HAND. EE RECEIVED 8 STITCHES.

PULLING DOWN ON WRENCH, RIGHT THUMB HIT INSULATION BAND AND CUT THUMB. INJURY REQUIRED 5 STITCHES.

EE WAS ASSIGNED TO CLEAN SETTLER UNDERFLOW PUMP #2 IMPELLER. THE TOOL BIT BECAME STUCK IN THE IMPELLER VEIN AND WHILE PULLING THE CHIPPER TOOL TO REMOVE THE BIT, THE EMPLOYEE STRAINED HIS ELBO W. THIS INJURY WAS TREATED AS A FIRST AID INITIALLY, AND EE RECEIVED CONSERVATIVE TREATMENT FOR THE STRAIN. DEC 11TH, THE COMPANY DR ADDED RESTRICTIONS TO TREATMENT CALLING FOR RECLASSIFICATI

EE WAS CLOSING BOTTOM COMPARTMENT OF RAILCAR #CRDX 970232 USING AN IRON ROUND 1" BAR ABOUT 4' LONG. WHILE TRYING TO TURN THE WHEEL & PULLING WITH FORCE, THE BAR SLIPED OUT THE HOLE ON THE WHEE L & EE LOST HIS BALANCE MOVING IN A BACKWARD MOTION LANDING AGAINST LEG OF PLATFORM THAT'S USED TO GET ON TOP OF RAILCARS. EE STATED HE HIT HIS BACK AGAINST THE PLATFORM LEG & THAT HE FEELS A

IN THE PROCESS OF LIFTING THE TUB OF THE TRAY W/2 CHAINFALLS, THE TUB CAME TO A STOP. THE GR'S LET THE TUB BACK DOWN & CUT THE EGG SHAPE OF THE TOP OF THE SHAFT (12"PIPE). THEY STARTED TO RAI SE THE TUB AGAIN. IT CAME TO A STOP AGAIN. ONE OF THE EYE BOLTS ON THE NORTH SIDE BROKE, STRIKING EE IN THE MOUTH AREA. EE EXPERIENCED FACIAL CONTUSIONS, LACERATIONS INSIDE MOUTH, TOOTH LOSS

EE WAS DESCALING THE WEST SILO HOPPER TRYING TO BREAK UP A LARGE CHUNK OF BAUXITE. THE BAUXITE CHUNK BROKE LOOSE CAUSING EE TO LEAN FORWARD STRIKING HIS HEAD ON THE WALL OF THE HOPPER.

EE WAS WORKING OVERTIME WITH THE SCALERS. THEY WERE SCALING #2 DECANTER ON THE TOP SIDE OF FEED-WELL, WHICH REQUIRES HOLDING THE SCALING GUNS ABOVE THE HEAD. WHEN SCALING WAS COMPLETE EE FELT TIRED. HE DID NOT THINK ANYTHING OF IT BECAUSE OF HIS EXPERIENCE WITH SCALING. WHEN HE WOKE THE NEXT MORNING, HE FELT SORE IN THE GROIN AREA. HE WAS SCHEDULED TO SEE THE DR. THURSDAY MORNING

EE WAS BEATING ON B-1 CIRCULATING VALVE WITH A MAUL ATTEMPTING TO OPEN IT. WHEN HE FELT A PAIN IN HIS LEFT SSHOULDER AREA. HE WAS SENT TO RIVER PARISHES HOSPITAL TO BE CHECKED, AND WAS ADVISED THAT HE HAD SPRAINED HIS SHOULDER.

EE WAS CUTTING LEAVES OUT OF NO. 5 PRESS. THE KNIFE WAS BINDING UP WHILE CUTTING THE CLOTH AND THE KNIFE CAME OUT OF THE CLOTH AND CUT EE ON HIS LEFT FOREARM. EE WAS TRANSPORTED TO HOSPITAL AN D RECEIVED 17 STITCHES.

EE WAS DISCONNECTING BOLTS ON AN 8" CLARKSON VALVE USING A COMBINATION WRENCH. UPON EXTENDING HIS ARM TO PULL ON THE WRENCH, HE FELT A PAIN IN HIS LEFT SHOULDER/NECK. WHEN THE JOB WAS FINISHED HE WENT TO MEDICAL TO HAVE HIS PAIN CHECKED OUT.

EMPLOYEES WERE REMOVING A SPOOL ON THE TT LINE IN PRECIPITATION. THE SPOOL WOULD NOT ROLL OUT SO THE EMPLOYEES WEDGED OPEN THE SPOOL TO BREAK THE JOINT. THE SPOOL WOULDN'T ROLL SO THE EMPLOYEE S USED A HAMMER TO HIT ON THE SPOOL. WHILE EE'S WERE POSITIONED TO STRIKE THE SPOOL, ON EEE STRUCK INJURED'S LEFT LITTLE FINGER ON HIS LEFT HAND INSTEAD OF THE SPOOL. FINGER WAS FRACTURED.

EE WAS IN THE DIGESTION MAINTENANCE BLDG. PREPPING A BIN BELT FOR INSTALLATION. WHILE CUTTING A CLEAT FROM THE EDGE ON THE BELT, HE REPOSITIONED HIS BODY IN FRONT OF THE BOX CUTTER'S PATH. AS HE APPLIED MORE PRESSURE TO FINISH THE FINAL CUT THROUGH THE THICK CLEAT MATERIAL, HIS BODY SHIFTED & ALLOWED HIS HAND TO SLIP CAUSING HIM TO LOSE HIS BALANCE. HE HIT HIS LEG WITH THE CUTTER.

WHILE ATTEMPTING TO DISASSEMBLE A HIGH PRESSURE YAMATAKE BACK PRESSURE CONTROL VALVE IN THE INSTRUMENT SHOP, EMPLOYEE SUSTAINED A LACERATION TO HIS HAND. HE WAS TRYING TO PART A CONNECTION THA T JOINS THE TAILPIECE TO THE MAIN VALVE BODY UTILIZING WEDGES TO DO SO. WEDGES BECAM DISLOGED WHEN STRUCK BY A MAUL AND STRUCK HIS HAND.

EMPLOYEE WAS CUTTING A PIECE OF INSULATION OFF A PIECE OF TUBING WITH A KNIFE AND THE BLADE CLOSED CAUSING A LACERATION.

EMPLOYEE WAS ATTEMPTING TO OPEN DISCHARGE CLARKSON VALVE ON NO. 2 PUMP OFF PUMP TO PRIME. THE FEED TANK VALVE WOULD NOT REOPEN, WHILE TAPPING ON THE VALVE EMPLOYEE SMASHED LEFT LITTLE FINGER B ETWEEN THE MAUL AND THE VALVE.

EMPLOYEE WAS LAYING OUT PIPE SPOOLS FOR INSTALLATION UNDER FLASH TANK #6 WHILE ANOTHER WAS WORKING ABOVE THE AREA. ONE OF THE OTHER WORKERS DROPPED HIS WRENCH, THE WRENCH FELL APPROX 40' AND S TRUCK THE PIPE FITTER IN THE RIGHT SHOULDER BLADE.

WHILE USING A WRENCH EE SMASHED FINGER BETWEEN THE WRENCH & A BEAM

EMPLOYEE HAD A PIPE WRENCH ON THE PUMP. AS IT WAS PUSHING DOWN ON THE WRENCH, IT SLIPPED. HE SMASHED HIS THUMB BETWEEN THE WRENCH AND THE CONCRETE.

EMPLOYEE'S LEFT RING FINGER WAS STRUCK BY A CO-WORKER WITH A 4 LB HAMMER.

EMPLOYEE WAS INSTALLING NEW MONOGOGGLE SIGN IN THE AREA. AS HE HIT THE SIGN WITH THE HAMMER, IT POPPED OFF AND HIT EMPLOYEE ON THE FOREHEAD.

EMPLOYEE WAS WORKING WITH A SLEDGE HAMMER ABOVE HIS HEAD WHEN HE SLIPPED, THE HAMMER FELL AND STRUCK HIM ON HIS HEAD ABOVE HIS RIGHT EYE.

EE WAS BEATING ON THE BEATER WITH A MANUL ON THE SOUTH PRIMARY FEED TANK WHEN A PIECE OF METAL SHEARED OFF OF THE BEATER AND STRUCK HIS LEFT FOREARM.

EE WAS CLOSING THE SOUTH HEADER VALVE ON PRESS NO.10 & AS HE HIT THE LOCKED VALVE, IT VIBRATED CAUSING PAIN & JOINT TO POP

EE WAS OPENING A VALVE AND THE VALVE WRENCH SLIPPED.

EE WAS ATTEMPTING TO UNPLUGH THE CHUTE ON THE BELT. AS HE WAS UNPLUGGING THE DROP, BAUXITE BEGAN FLOWIG FREELY. HE BEGAN TO BACK UP AND FELL OF THE BELT AND INJURED HIS LEG.

EMPLOYEE WAS CLEANING A CHUTE AND WAS HOLDING A PIPE. HIS CO-WORKER WAS ATTEMPTING TO HIT THE PIPE AND HIT HIS FINGER.

EE WAS OPENING THE DISCHARGE VALVE ON THE SOUTH RIVER WATER PUMP USING A VALVE WRENCH AND THE WRENCH SLIPPED OFF THE VALVE, SMASHING HIS FINGERS AGAINST THE PIPE AND WRENCH.

EE WAS CLOSING A GATE VALVE WITH A WHEEL WRENCH AND AS THE VALVE LOOSENED, THE FORCE OF THE WRENCH KNOCKED HIS LEFT RING FINGER AGAINST THE VALVE

THE DIGESTION OPR. WAS ASSIGNED THE TASK OF UNPLUGGING THE TRIHYDRATE CHUTE. USING A 5FT BAR THROUGH A X CLEANOUT PORT TO BREAK UP A LARGE PIECEOF SCALE, THE ROD BECAME STUCK IN THE CHUTE & HE FELT A PAIN IN HIS RIGHT TRICEP MUSCLE AS HE STRAINED TO PULL THE ROD OUT.

EE AND CO WORKER WERE ASIGNED TO REPLACE THE VALVE'S BONNET ASSEMBLY. EE GRADUALLY LOOSENED THE BONNET FLANGE BOLTS OVER A PERIOD OF TIME WITH ONLY MINIMAL WATER LEAKAGE NOTED. AFTER 15 MINUTU ES, HE REMOVED THE FLANGE NUTS AND BEGAN TO SEPARATE THE GLANGED CONNECTION WITH USE OF A HAMMER AND WEDGE. THE BONNET ASSEMBLY SUDDENLY BLEW OUT OF THE VALUE BODY FOLLOWED BY A RELASE OF HOT

EE & COWORKER WERE ASSIGNED TO REPLACE THE MAIN DRIVE CHAIN ON NO.1 KILN FILTER.THEY DECIDED TO USE A COMEALONG TO MOVE THE FILTER A VERY SHORT DISTANCE SO THAT THE REMAINDER OF THE JOB COULD BE COMPLETED. THE EE HOOKED THE HOSE CLOSEST TO HIS BODY OF THE COMEALONG HLDING BOLTS WITH BOTHHANDS COWORKER ATTEMPTED TO PULL, THE COMEALONG SLIPPED FROM HIS HANDS STRIKING HIM ON THE CHIN

EE WAS ASSIGNED TO CHANGE THE FILTER CLOTH. IN HIS ATTEMPT TO NAIL ON THE CLOTH, HE WAS USING A WEDGE IN THIS CHANGE PROCESS. UPON STRIKING THE WEDGE, HE LOST CONTROL & THE WEDGE SLIPPED JAMMI NG HIS FINGER AGAINST THE HUB OF THE FILTER.

WHILE PUTTING IN A STEAM PISTON, EE WAS USING A 3X4 BOARD TO DRIVE THE PISTON INTO PLACE, USING THE STEVEDORE, THE BOARD CRACKED STRIKING EE ON THE SIDE OF HIS FACE.

OPERATORS WERE PREPARING V2 FOR TURNAROUND. THE INLET DRAIN ONV2 WAS PLUGGED, SO EE PROCEEDED TO WORK THE VALVE STEM WITH A STILLSON WRENCH. WHILE WORKING THE VALVE, THE DRAIN UNPLUGGED FLOWIN G HOT MUD AND LIQUOR IN THE AREA.

2 EMPLOYSS WERE INSTALLING 8" DIAMETER SUCTION PIPE ON THE SOUTH HEAD PUMP AT DIGESTION. THE BOLTS WERE BADLY MISALIGNED. INJURED WAS USING A PRY BAR (ALIGNMENT BAR) TO ALIGN THE FLANGE BOLT H OLES. HE WAS PULLING ON THE PRY BAR WHEN HIS BOOTS BEGAN TO SLIP ON THE CONCRETE PAD. HE LOST HIS BALANCE AND FELL BACKWARDS LANDING ON THE PAD.

EMP WAS REMOVING THE VAPOR TEE ON THE VAPOR LINE OF #7 HEATER IN EVAPORATION. AS HE HIT THE TEE WITH A WRENCH, THE REMAINING LINE AND VALVE FELLONTO HIS LEFT HAND, HITTING HIS POINTER FINGER A ND KNUCKLE.

EMPLLOYEE WAS ATTEMPTING TO OPEN A 30 GALLON FIBER DRUUM OF SOFTENER RESIN WITH A POCKET KNIFE WHEN THE KNIFE BLADE CLOSED DOWN ON THE TOP OF HIS RIGHT INDEX FINGER.

EE WAS LETTING THE CHAIN FALL DOWN ON TANK 46, WHEN THE CHAIN FALL WENT DOWN ALL AT ONCE. SHE WENT DOWN WITH THE CHAIN FALL AND HIT HER HIP ON THE LEFT SIDE.

EMPLOYEE WAS INSULATION PIPES FOR FREEZE PROTECTION. IN THE PROCESS HE NOTICED A WASP FLYING NEAR HIS WORKING PARTNER'S HEAD. HE TOLD HIS PARTNER ABOUT THE WASP. THE PARTNER REMOVED HIS HARDHA T TO SWAT THE WASP AND IT FLEW TOWARD INJURED. INJURED SWATTED THE WASP WITH HIS RIGHT HAND AND IT CAME IN CONTACT WITH A KNIFE HE WAS HOLDING IN HIS LEFT HAND.

THE EE WAS IN THE PROCESS OF PUTTING A TRAIN PRODUCT PUMP INTO SERVICE. HE BEGAN TO OPEN THE DISCHARGE VALVE BY STRIKING THE INSIDE BEATER ASSEMBLY. THE FLOW PASSED THRU THE DISCHARGE VALVE CA USING THE OUTSIDE BEATER BAR TO VIBRATE AND ROTATE AS HE STRCUK THE INSIDE BEATER ASSEMBLY HIS HAND HIT THE OUTSIDE BEATER BAR.

WHILE WORKING ON THE PAN FEEDER OF NO. 101 GANTRY, A FELLOW EE HIT A TRUNNION AND A PIECE OF METAL CHIPPED OFF AND LODGED IN THE MID CHEST. TRUNNION OR METAL WHEELS SUPPORT THE PAN FEEDER. THE Y RUN ALONG SIDE OF PAN FEEDER. WHILE USING A HAMMER, FELLOW EE ACCIDENTLY HIT A WHEEL AND A PIECE OF METAL BRIKE OFF STRIKING AND LODGING IN CHEE S MIDD CHEST.

EE WAS ATTEMPTING TO OPEN AN 8 INCH WATER VALVE. HE HAD TO REACH TO GET TO THE VALVE. USING A VALVE WRENCH, EE APPLIED PRESSURE, VALVE BROKE LOOSE AND HE JAMMED HIS THUMB BETWEEN THE VALVE WRE NCH AND AN 8 INCH PIPE.

EMPLOYEE WAS CUTTING FILTER CLOTH FROM A PRESS, KNIFE SLIPPED.

EE WAS CLOSING VAPOR VALVE ON NO.10 FILTER WRENCH SLIPPED, JAMING HAND BETWEEN WRENCH AND HAND RAIL.

EE & EE WERE REMOVING A 3IN PIPE TO HAVE IT CLEANED THEY HAD RIGGED UP A COMEALONG & ATTACHED IT TO THE CENTER OF THE PIPE RUN DISCONNECTED THE FLANGES & REMOVED THE VALVES FROM THE PIPE THEY ATTEMPTED TO PICK UP THE PIPE & MVE IT TO REMOVEIT FROM THE SYSTEM THE PIPE SLIPPED OUT OF THEIR GRASP & FELL BACK UPON THE TOP FLANGE CATCHING EE FINGER

EMPLOYEE WAS REMOVING A PIECE OF SCALE FROM THE TROUGH ON THE PRESS FLOOR, A PIECE OF SCALE FELL SMASHING HIS FINGER BETWEEN THE SCALE AND TROUGH.