Employee was adjusting lifting shackle and overhead crane hook during lifting operations. The employee's right index finger was pinched between lifting shackle and overhead crane hook. The employee suffered partial traumatic transphalangeal amputation of right index finger with nailbed involvement.
Freeport-McMoRan Safford IncMining Incidents in 2025
All MSHA-reportable accidents at Freeport-McMoRan Safford Inc operations in 2025. Fatalities appear first.
- Fatalities in 2025
- 0
- Total incidents
- 34
- Year
- 2025
Top incident classifications
- 01SLIP OR FALL OF PERSON9 incidents
- 02HANDLING OF MATERIALS9 incidents
- 03POWERED HAULAGE7 incidents
- 04MACHINERY3 incidents
- 05EXPLODING VESSELS UNDER PRESSURE2 incidents
All incidents in 2025
While dismounting Dozer 01, the employee led with their left foot onto uneven ground. Upon contact, they experienced pain in the left distal quadriceps area.
Employee was walking down staircase when EE stepped on second to the last step, the stair broke resulting in EE's left foot going through the step and hurting EE's ankle. Employee seen and released to full work duties. Employee had follow-up and seen 10/16/2025 and went on restricted duty.
While exiting light vehicle on driver's side, employee stepped onto pointed edge rock, right ankle twisted resulting in subsequent fall to ground. Injury sustained was right ankle avulsion fracture distal fibula
The employee was fueling Haul Truck 11 with Diesel Fuel when the hose popped off and splashed the employee in the eyes, face and chest. The operator was wearing PPE during the time of fueling.
Haul Truck operator hit an unknown bump, a few minutes after began to feel pain in EE's back.
While employee was walking under EE's truck on the driver's side for an air valve check, the right foot slid out from underneath EE. This caused all weight to shift to EE's left side and resulted in a left ankle sprain.
Truck driver was walking toward line up room in parking area. EE rolled EE's right ankle which resulted in an avulsion fracture
Employee was driving Lube Truck 09 to Lone Star Stemming Plant to service equipment when the rear brake caught fire. While the employee was crouched down trying to put out the brake fire with the fire extinguisher, the right rear inner tire blew out. The employee was taken to the ER, evaluated and released.
Employee was lifting a desk with other employees into the back of a pick-up truck. When the employee bent down to lift and stood up, EE felt pain in EE's back and down EE's right leg.
Employee sustained a nondisplaced fracture of right thumb (Distal Phalanx) when employee was ascending the stairs to access the belt 2260CON001 and the safety bar came down and smashed the employees right thumb.
Employee stepped in the inlet side of the cell at the tank house. They fell forward and injured left wrist and right shoulder.
Employee was lifting a 300lb propane gun with two other employees when EE felt a pain in the shoulder. EE worked through the remainder of the shift thinking the pain would subside, and when it hadn't, EE reported the incident to supervisor at the start of the shift the next day.
Crane Operator was preparing the rig to be strapped to the truss. They placed a shackle on top of the metal beam to position themselves for rigging. The shackle off the beam and fell approximately four feet, striking the employee on the back of right index finger.
Employee was attempting to open the back door of a UTV, and the front seat passengers opened their door to assist. Employee was able to get their door open before front passenger exited the UTV and placed their hand on the door jam. During this time the front seat passenger closed their door and smashed employees' thumb in door.
Employee was shoveling carryback material from under a conveyor belt tail area and felt pain in lumbar spine.
Claims that EE hit EE's right elbow on the rear corner of EE's truck and then felt a sharp pain in EE's right shoulder while hitting the side of EE's trailer with EE's rubber mallet. Next morning EE could not move EE's right arm without severe pain. Sent to Concentra and diagnosed with a shoulder strain and contusion to elbow and placed on modified duty.
The employee was leaving Shovel 4 and 6 pit in 6th gear when EE hit a pothole in the road. The employee stated the truck bed raised up a little and came down, causing the seat to bottom out. The employee was seen by Occ Med on 9/23/25 and was released without restrictions. On 9/26/25, the employee was seen by Occ Med and was returned to work with restrictions.
Rubber tire driver hit a few potholes and felt a slight pain on EE's chest and low back. When the driver stopped to check equipment, EE felt dizzy and could not stand.
The employee was in the cab of the radial stacker when the 2450-002 luffing system base failed at end of shift causing the stacker cab to drop to the right side. The operator in the cab, experienced some discomfort to the left leg after the luffing system failed.
Employee was transporting a part (Core) by forklift when the part fell off the pallet during transport. The employee smashed their left hand between the part and pallet while lifting the part back onto the pallet.
Employee was walking when they tripped and fell on metal grating walkway causing abrasion on right wrist
Employee was fusing 4-inch T's when the employee bent over and grabbed the handle of the fusion machine. The employee's lower back locked up. The employee stated pre-existing injury.
While loading Haul Truck 36, a shovel operator trainee made contact with the back of HT36 with the dipper. After dumping the operator continued onto an additional run at Shovel 3. After another full load/dump cycle, the operator stated they felt neck and back pain.
While driving through SH3 pit, a haul truck trainee employee hit a rough spot in the road. Initially the employee stated they were ok but after another run, they told their mentor that they were experiencing back pain.
Haul truck dumped out and was traveling to the next assignment. As EE headed down the Power ramp, EE's truck began to slide due to the roads being slick from the weather event just before the shift. Driver tried to correct the slide, and EE made contact with the berm with the right front corner.
Employee was taking apart a 3-inch hose and the camlock struck EE in the lower lip, causing a laceration.
Shovel Operator was exiting the cab when EE tripped and fell on the metal grating. EE has cuts to EE's eyelid, cheek, nose and lower lip. EE received two stitches to lower lip.
While disconnecting the rear hose attachment of the CCV003 (Vac Truck) to clear a plugged hose, the top part of the hose whipped back and hit the employee's front tooth, cracking the bottom part of the right front incisor (central) tooth.
Employees were lifting a piece of ductwork into place to align the flanges to mark the holes, the ductwork pipe shifted pinching employees' thumb between the flanges resulting in a Laceration/Avulsion.
Employee was tightening lugs on tire when employee set impact gun down and smashed left pinky finger between rim of tire and impact.
Our employee was gathering equipment at the jobsite and accidently tripped on a cable tray. As EE reached out to break EE's fall EE came in contact with a sharp piece of pipe where EE cut EE's right hand. Our employee was taken to an urgent care facility where EE received 5 stitches in EE's right hand.
Employee was removing panels from screen media with Air Tugger, when employee was holding Air Tugger chain with EE's left hand. Employees left hand became lodged in the Air Tugger Block causing laceration to EE's left hand.
While walking near a running conveyor belt on a Copper heap leach system with PPE on (Safety Glasses) the wind gusted and dust entered employees head and face causing a dust particle to enter their eye. They rubbed their eye before seeking eye wash. Employee was taken to the clinic. The exam showed no dirt in eye but a small scratch.