Mining Incidents

Roberta Lime Plant (Kilns) Metal/Non-Metal

Blue Circle Inc · Facility
Shelby County, AL  ·  Abandoned
MSHA Mine ID: 0100643

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Fatalities
0
Total incidents
46
Years on record
1983–1991
Latest incident
Sep 1991
No fatalities recorded at this mine.

Reportable incidents

46 on file

1991 · 5 incidents

September 24, 1991 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Blue Circle Inc · Absorption of radiations, caustics, toxic and noxious substances

EMPL WAS PERFORMING DUTIES IN LIME DEPARTMENT & DUST FLEW INTO EYES. HE WAS TAKEN TO PLANT DR AS PRECAUTION.

July 25, 1991 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Blue Circle Inc · Absorption of radiations, caustics, toxic and noxious substances

EMPLOYEE WAS BAGGING LIME & THE BAG RUPTURED CAUSING DUST TO BLOW UNDERNEATH HIS FACE SHIELD & GLASSES & INT O HIS RT EYE THIS CAUSED A CHEMICAL BURN

July 10, 1991 AL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman SLIP OR FALL OF PERSON
Blue Circle Inc · Over-exertion (Not Elsewhere Classified)

EMPLOYEE STEPPED DOWN FROM THE TRUCK HE WAS DRIVING AND TWISTED HIS KNEE. HE WAS TAKEN TO THE PLANT PHYSICIAN AND TREATED. ON 8-22-91 HE COPLAINED OF CONTINUED PAIN AND WAS SENT TO THE DOCTO R WHO DECIDED TO OPERATE ON 8-27-91. HE HAS BEEN OFF WORK SINCE THAT TIME.

February 21, 1991 AL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Blue Circle Inc · Over-exertion (Not Elsewhere Classified)

EMPL WAS DOING BRICK WORK IN LIME WORK IN LIME KILN. HE BEGAN EXPERIENCING PAIN IN BACK & WAS TAKEN TO PLANT PHYSICIAN. HE WAS GIVEN MEDICATION & TOLD TO REST.

January 17, 1991 AL · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Blue Circle Inc · Caught in, under or between a moving and a stationary object

EE WAS LEAVING THE LIME PACKHOUSE AFTER DECENDING FROM TOP LEVEL OF LIME BURNER FLOOR WHERE HE HAD FILLED CAOL TANKS. THE EE S FOOT WAS FRACTURED WHEN THE BACK WHEEL OF A FORK LIFT TRUCK ROLLE D OVER IT. THE CASE IS STILL UNDER INVESTIGATION

1990 · 4 incidents

June 29, 1990 AL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Blue Circle Inc · Struck by... (Not Elsewhere Classified)

SOMETHIN G IN EYE, DR FOUND SM SCRATCH ON EYE SOME MED

April 28, 1990 AL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech MACHINERY
Blue Circle Inc · Contact with hot objects or substances

HE WAS BURNING A PIECE OF FLANGE WHEN WELDING SPARKS LANDED ON HIS RT ARM & BURNED IT

February 17, 1990 AL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman SLIP OR FALL OF PERSON
Blue Circle Inc · Fall onto or against objects

WORKING IN CHAINS OF KILN FELL IN CHAINS HURTING L KNEE

January 2, 1990 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Blue Circle Inc · Over-exertion in lifting objects

EMPLOYEE WAS PICKING SCALE OUT OF THE GRATE UNDER THE COOLER ON THE LIME KILN. HE FELT A PULLING IN HIS BACK WHICH PERSISTED FOR SEVERAL DAYS. ON 1/9/90 HE WAS TAKEN TO THE DOCTOR AND GIVEN M EDICATION FOR INFLAMATION FOR A PULLED MUSCLE IN BACK.

1989 · 9 incidents

November 15, 1989 AL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman POWERED HAULAGE
Blue Circle Inc · Caught in, under or between a moving and a stationary object

EMPL WAS STANDING TO SIDE & SLIGHTLY TO BACK OF FLORKLIFT TRUCK. FORKLIFT DRIVER BACKED UP & TURNED AT SAME TIME & RAN OVER SUBJECT EMPL'S FOOT. FOOT REQUIRED FOUR STITCHES IN BIG TOE.

August 31, 1989 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Blue Circle Inc · Absorption of radiations, caustics, toxic and noxious substances

EE WAS LOADING A LIME HOPPER AND A PIECE OF PEBBLE LIME FELL INTO THE CUFF OF HIS GLOVE AND HYDRATED CAUSING A 2ND DEGREE BURN. HE WAS TAKEN TO THE PLANT PHYSICIAN ON 9-2-89 AND GIVEN MEDICATI ON TO PREVENT INFECTION.

August 11, 1989 AL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Blue Circle Inc · Absorption of radiations, caustics, toxic and noxious substances

EMPL DOING MAINT.WORK ON LIME SIDE.HAD TO LIE DOWN ON STOMACH TO PERFORM THE WORK.HOT LIME DUST BURNED HIS CHEST AND STOMACH IN PLACES.THIS CAUSED SOME SMALL 2ND DEGREE BURNS-TAKEN TO DR GIVEN MEDICATION TO PREVENT INFECTION.

June 12, 1989 AL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman ELECTRICAL
Blue Circle Inc · Contact with electrical current

EMPLOYEE WAS CLEANING UP ON THE LIME FEED END AND BRUSHED AGAINST AN ELECTRICAL WIRE HANGING FROM A BOX. HE WAS HSOCKED BY THE WIRE ACCIDENTLY. HE WAS TAKEN TO PLANT PHYSICAIN FOR A INJURY W AS FOUND.

May 26, 1989 AL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Blue Circle Inc · Struck by flying object

EMPLOYEE WAS WORKING IN THE LIME PLANT AREA AND FLU DUST BLEW INTO HIS EYES. HE WAS TAKEN TO THE PLANT PHYSICIAN AND GIVEN MEDICATION FOR IRRIATATION IN HIS EYES.

May 2, 1989 AL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Blue Circle Inc · Struck by... (Not Elsewhere Classified)

EMPLOYEE WAS HOLDING A WRENCH FOR ANOTHER EMPLOYEE TO HIT WITH A SLEDGE HAMMER. THE HAMMER SLIPPED AND HIT THE EMPLOYEE ON THE HAND. HE REQUIRED SUTURES TO CLOSE THE WOUND.

February 17, 1989 AL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Blue Circle Inc · Over-exertion in lifting objects

EMP PICKING UP PC PF SHEET METAL TO CUT PC OFF TOMAKE FABRICATION. LIFTED PC OF METAL, FELT SHARP PAIN IN NECK. TAKEN TO DR. AND MED TO PULLLED MUSCLE.

February 7, 1989 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator MACHINERY
Blue Circle Inc · Absorption of radiations, caustics, toxic and noxious substances

EMPL LOADING LIME TRUCK WHEN AIR LANCE PULLED AWAY FROM INSPECTION PORT.THIS CAUSED DUST WHICH BLEW INTO EMPL EYES.TAKEN TO PLANT DR WHO REC. HE KEEP PATCH OVER EYE FOR 24 HRS.GAVE HIM DROPS T O PUT IN.SAW DR 2-8-89.

January 12, 1989 AL · Metal/Non-Metal welder (shop) MACHINERY
Blue Circle Inc · Struck by flying object

HE WAS WELDING AND CHIPPING ON A PICE OF METAL FLEW UP INTO HIS LEFT EYE.

1988 · 7 incidents

December 5, 1988 AL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech MACHINERY
Blue Circle Inc · Struck by flying object

HE WAS GRINDING A WELD JOINT AND FOREIGN MATTER WENT BEHIND SAFETY GLASSES INTO RT EYE WENT TO THE DR 12-7-88

September 24, 1988 AL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman SLIP OR FALL OF PERSON
Blue Circle Inc · Fall to lower level, (Not Elsewhere Classified)

EMPLOYEE CLIMBED UPA LADDER ONTO GRATING ONTO THE LOADING CHUTES AND STEPPED OFF BACKWARDS THROUGH THE GRATING HE CAUGHT HIMSELF WITH HIS ARMS BUT RECEIVED BRUISES TO HIS RIGHT CHEST FROM THE GRATING.TAKEN TO SHELBY MEDICAL CENTER.

June 14, 1988 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator POWERED HAULAGE
Blue Circle Inc · Struck against a moving object

EMPLOYEE WAS LOADING A LIME TRUCK USING A FORKLIFT AND THE FORKLIFT SLIPPED OR RAN OFF OF THE LOADING DOCK AND LANDED AGAINST THE SIDE OF THE TRUCK.HE DOESN'T KNOW WHAT HIS HEAD HIT BUT HE HAD ASMALL LACERATION ON THE TOP OF HIS HEAD.HE RECEIVED SUTURES.

May 30, 1988 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator MACHINERY
Blue Circle Inc · Caught in, under or between (Not Elsewhere Classified)

THE EMPLOYEE HAD STATED THAT HE WAS GOING TO REMOVE A BOLT FROM THE COAL FEED SCREW WE WILL NOT BE ABLE TO DETERMINE WHAT TOOK PLACE UNTIL I NAME CAN TELL US WHAT ACTIONS HE TOOK AFTER THAT PO INT. THE EMPLOYEE S ARM WAS PUT INTO OR DRAWN INTO A COAL FEED SCREW THAT WAS RUNNING AN AMENDED FORM WILL BE SENT IN WHEN FURTHER INFORMATION IS AVAILABLE.

April 4, 1988 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Blue Circle Inc · Absorption of radiations, caustics, toxic and noxious substances

SKIN OF FOREHEAD BECAME IRRITATED FROM CONTACT WITH LIME DUST, RUBBED BY LINER OF HARD HAT. IRRITATION APPEARED TO SPREAD.

1987 · 6 incidents

May 27, 1987 AL · Metal/Non-Metal superintendent HANDLING OF MATERIALS
Blue Circle Inc · Absorption of radiations, caustics, toxic and noxious substances

SUPERVISOR WAS 4ITHEMPLOYEE S WORKING IN A LIME KILN AND HE LOOKED UP AND LIME DUST FELL IN HIS EYE.

May 15, 1987 AL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Blue Circle Inc · Fall to lower level, (Not Elsewhere Classified)

EMPLOYEE WAS WO9KING ON A CATWALK,. THE WORK CREW CUT A HOLE IN THE CATWALK AND THE EMPLOYEE STEPPED INTO THE X HOLE, CAUSING HIM TO FALL AGAINST THE SIDE OF THE CATWALK AND HURT HIS BACK.

February 22, 1987 AL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Blue Circle Inc · Fall to lower level, (Not Elsewhere Classified)

HE STEPPED IN A3HOLE IN THE FLOOR AND CUT SHIN ON RIGHT LEG.

February 10, 1987 AL · Metal/Non-Metal shaft repair, skip tender, station tender HANDLING OF MATERIALS
Blue Circle Inc · Over-exertion (Not Elsewhere Classified)

EMPLOYEE ATTEMP7ED TO OPEN A TOP DOOR ON A LIME HOPPR. THE DOOR WAS FROZEN SHUT AND HE STRAINED HIS BACK.

February 2, 1987 AL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Blue Circle Inc · Struck by flying object

HE WAS HITTING 7HE STEEL CHISEL WITH THE BALLPEEN HAMMER AND A FLAKE OF THE CHISEL FLEW UP AND INTO HIS THUMB.

January 2, 1987 AL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Blue Circle Inc · Over-exertion in pulling or pushing objects

EMPLOYEE WAS PU5LING ON A CHAIN FALL IN #6 FINISH MILL ELEVATOR.HE FELT A PAIN IN HIS LOWER BACK WHICH CONTINUED OVER THE WEEKEND.HE WAS SUBSEQUENTLY TAKEN TO OUT PLANT PHYSICIAN.

1986 · 6 incidents

October 20, 1986 AL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman OTHER
Blue Circle Inc · Absorption of radiations, caustics, toxic and noxious substances

EMPLOYEE WAS CL9ANING OFF KILN PIERS AND WIND BLEW DUST INTO HIS EYE.

October 15, 1986 AL · Metal/Non-Metal superintendent HANDTOOLS (NONPOWERED)
Blue Circle Inc · Struck by flying object

EMP WAS SUPERVI8ING A CREW SHOOTING RINGS IN A LIME KILN A SLUG FIRED ABOUT 35 FT INTO THE KILN HAD A IECE KICK BACK AND HIT EMPLOYEE IN LOWER LIP

October 2, 1986 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDTOOLS (NONPOWERED)
Blue Circle Inc · Absorption of radiations, caustics, toxic and noxious substances

EMPLOYEE WAS RA5ING LIME OUT OF A DRAG THAT HAD MALFUNCTIONED. EMPLOYEE BURNED HIS FOOT THROUGH HIS SHOES CAUSING A BLISTER WHICH RESULTED IN A DIABETIC ULCER, SOME TWO WEEKS LATER.

July 29, 1986 AL · Metal/Non-Metal welder (shop) MACHINERY
Blue Circle Inc · Flash burns (welding)

FLASH BURNS TO 7HE EYES FROM WELDING AND FROM OTHERS WELDING AROUND HIM

May 30, 1986 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Blue Circle Inc · Absorption of radiations, caustics, toxic and noxious substances

EMPLOYEE WAS LO5DING LIME HOPPERS WHEN LIME BLEW INTO HIS EYE PAST SAFETY GLASSES

January 21, 1986 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDTOOLS (NONPOWERED)
Blue Circle Inc · Over-exertion in pulling or pushing objects

EMPLOYEE WAS OP9NING A HOPPER CAR DOOR AND FELT A "GIVING AWAY FEELING" IN HIS BACK FOLLOWED BY PAIN.HE WAS USING A BAR TO OPEN THE DOOR TO CLEAN IT OUT.

1985 · 4 incidents

December 28, 1985 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDTOOLS (NONPOWERED)
Blue Circle Inc · Struck by... (Not Elsewhere Classified)

EMP WAS FIRING 3NDUSTRIAL SHOTGUN WHEN IT MISFIRED. WHEN EMP REACHED TO PULL SHELL AWAY THE SHELL CASING EXPLODED CAUSING MINOR BURNS AND SMALL LACERATIONS TO BOTH HANDS

December 2, 1985 AL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Blue Circle Inc · Fall to the walkway or working surface

EMP WAS WALKING3DOWN RAMP ON WEST SIDE OF LIME CRUSHING BUILDING, SLIPPED AND FELL STRIKING HIS HIP. REPORTED TO FIRST AID, PAIN PERSISTED FOR APPROX 2 WEEKS, TAKEN TO DR AT THAT TIME

May 29, 1985 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Blue Circle Inc · Fall down stairs

EMPLOYEE WAS WALKING UP STEPS ON LIME BURNER FLOOR WHEN HE STUMBLED AND BRUISED HIS LEG AND SHOULDER.

January 22, 1985 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDTOOLS (NONPOWERED)
Blue Circle Inc · Struck by... (Not Elsewhere Classified)

EMPLOYEE WAS ADJUSTING RAW MILL MOTOR WITH WRENCH WHEN IT SLIPPED CAUSING AVULSION TO FOURTH FINGER ON LEFT HAND

1984 · 4 incidents

November 5, 1984 AL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Blue Circle Inc · Struck against stationary object

EMPLOYEE WAS REMOVING MATERIAL FOR POURING CASTABLE MATERIAL FROM LIME KILN.AS HE WAS LEAVING KILNHE STRUCK THE SIDE OF HIS HEAD AGAINST THE BURNER PIPE LACERATION WAS SUTURED.

July 25, 1984 AL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman MACHINERY
Blue Circle Inc · (Not Elsewhere Classified)

EMPLOYEE RAN JACKHAMMER INSIDE LIME KILN BREAKING LINING MATERIAL OUT FOR ABOUT SIX HOURS ON 7-23 AND FIVE HOURS ON 7-24. HE WORE APPROVED HEARING PROTECTION DURING THE ENTIRE PERIOD. EXPERIEN PROTECTION AT ALL TIMES IN PLANT DURING RECOVERY AT DOCTOR\S SUGGESTION.

June 12, 1984 AL · Metal/Non-Metal dryer operator, kiln operator, dry plant operator, fluid operator, bed dryer operator MACHINERY
Blue Circle Inc · Absorption of radiations, caustics, toxic and noxious substances

SUBJECT EMPLOYEE IS AN OPERATOR OF ROTARY LIME KILN. SOMETIME DURING THE SHIFT SEVERAL BITS OF LIME DUST GOT INTO HIS LEFT EYE CAUSING IRRITATION. EMPLOYEE REMEMBERS NO SPECIFIC TIME WHEN THIS HAPPENED AND WAS WEARING SAFETY GLASSES.

April 5, 1984 AL · Metal/Non-Metal crane operator, mobile equipment operator (meo), dragline operator, dropball operator, rigger POWERED HAULAGE
Blue Circle Inc · Struck by... (Not Elsewhere Classified)

SUBJECT EE WAS RAISING OUTRIGGERS ON BOOM TRUCK EWITH CONTROL ON BACK OF TRUCK WHEN FELLOW EE PULLED TRUCK UP UNEXPECTEDLY. SUBJECT WAS STRUCK BY BOOM TRUCK BASKET & ANKLE WAS BRUISED.

1983 · 1 incident

November 22, 1983 AL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDTOOLS (NONPOWERED)
Blue Circle Inc · Struck against stationary object

EMPLOYEE WAS KNOCKING COATING OUT OF SHUTDOWN LIME KILN HAD PREVIOUSLY CONTUSED FOURTH FINGER OF LEFT HAND AT THE FIRST KNUCKLE EMPLOYEE STRUCK COATING WITH HAND REOPENING THE CONTUSION PREVIO US INJURY HAD BEEN NOT JOT RELATED WIDENED CONTUSION REQUIRED FIVE SUTURES TO CLOSE