Mining Incidents

Berger Plant: 100 MSHA citations Metal/Non-Metal

Porocel Corp · Facility
Little Rock, Pulaski County, AR  ·  Abandoned
MSHA Mine ID: 0300470

Berger Plant has $23K in proposed MSHA penalties and $0 outstanding across 0 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
19
Years on record
1998–2003
Latest incident
Feb 2003
Compliance record
MSHA citations since 2000
100
citations
55
significant & substantial
$22,658
proposed penalties
$22,658
paid to date
100% of proposed penalties paid to date, a $0 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2000
4
inspections on record
29
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 29 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.

Berger Plant has $23K in proposed MSHA penalties and $0 outstanding across 0 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$23K
proposed penalties
$23K
current assessed
$23K
paid to date
$0
outstanding
99 assessments are final orders; 0 contested dockets.
As of the most recent assessment on 2000-09-14.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
55.6%
significant & substantial
0.0%
high negligence or reckless
55.6%
reasonably likely or greater
85.9%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 0.0% low, 100.0% moderate, 0.0% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.

Berger Plant recorded 7.63 reportable injury cases per 100 full-time workers in 2002.

Injury rate, 2002
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
7.63
total case rate
1.27
days-away rate
0.000
fatality rate
Above average. The US metal and nonmetal mining average was 4.17 and the all-US-mining average was 5.05 cases per 100 workers.
In Arkansas, metal and nonmetal mining averaged 4.04 cases per 100 workers that year.
Year total case rate days-away fatal
2002 7.63 1.27 0.000
2001 1.67 1.67 0.000
2000 1.42 0.00 0.000
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Porocel Corp 1950 to 1996
  2. Porocel Corp 1996 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2003 65
2002 74
2001 54
2000 62
Source: MSHA quarterly employment and production, updated weekly.

Berger Plant sits in Pulaski County, Arkansas, where the Census mining category is 0.2% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Pulaski County, Arkansas · Population 398,949
0.2%
Mining share of county employment
$60,385
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2003 Q1 31,472 0 0 0.0
2002 Q4 39,358 0 0 0.0
2002 Q3 37,877 0 0 0.0
2002 Q2 44,732 0 0 0.0
2002 Q1 35,364 0 0 0.0
2001 Q4 34,102 0 0 0.0
2001 Q3 26,649 0 0 0.0
2001 Q2 32,376 0 0 0.0
Show 5 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2001 Q1 26,381 0 0 0.0
2000 Q4 32,626 0 0 0.0
2000 Q3 37,616 100 55 2658.4
2000 Q2 37,822 0 0 0.0
2000 Q1 32,649 0 0 0.0
No fatalities recorded at this mine.

Reportable incidents

19 on file

2003 · 3 incidents

February 16, 2003 AR · Metal/Non-Metal mine manager, mine foreman, mine owner EXPLODING VESSELS UNDER PRESSURE
Porocel Corp · Absorption of radiations, caustics, toxic and noxious substances

PUMP DISCHARGE CAUGHT AROUND MIXER SHAFT. EE GRABBED THE HOSE BEFOR COWORKER COULD CUT THE PUMP OFF THE HOSE BROKE, SPRAYING EE IN FACE.

February 7, 2003 AR · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Porocel Corp · Fall to the walkway or working surface

EMPLOYEE SLIPPED & FELL GOING FROM #2 ACTIVATOR TO #1 CURE BELT HURTING HIS BACK.

January 25, 2003 AR · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDTOOLS (NONPOWERED)
Porocel Corp · Fall onto or against objects

WHILE OPENING BOTTOM DOOR ON RAILCAR THE CHEATER BAR THE EMPLOYEE WAS USING SLIPPED CAUSING HIM TO FALL CATCHING HIMSELF ON HIS HAND ACROSS THE RAIL BENDING HIS FINGERS BACK CAUSING A STRAIN.

2002 · 6 incidents

December 11, 2002 AR · Metal/Non-Metal welder (shop) MACHINERY
Porocel Corp · Struck by flying object

REPAIRING TIRE ON # ONE CALCINER USING A PLASMA TORCH A PIECE OF METAL BLEW INTO THE RIGHT EYE.

September 9, 2002 AR · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Porocel Corp · Over-exertion in pulling or pushing objects

WHILE CHANGING CHAIN IN ELEVATOR EMPLOYEE WAS PULLING THE CHAIN OVER TOP SPROCKET WITH A ROPE CAUSING A STRAIN IN RIGHT SHOULDER.

September 8, 2002 AR · Metal/Non-Metal forklift operator HANDLING OF MATERIALS
Porocel Corp · Over-exertion (Not Elsewhere Classified)

WHILE CLEANING AROUND FLASH CALCINE AREA, EMPLOYEE DISMOUNTED FORKLIFT, STEPPING ON A PALLET WITH TOE PART OF LEFT BOOT CAUSING HIM TO LEAN BACK AND STRAIN HIS BACK.

September 3, 2002 AR · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Porocel Corp · Over-exertion (Not Elsewhere Classified)

WHILE CLEANING OUT #1 TUB EMPLOYEE STEP INTO CLEAN OUT SPOUT WITH LEFT LEG TWISTING HIS RIGHT ANKLE.

August 10, 2002 AR · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Porocel Corp · Over-exertion (Not Elsewhere Classified)

WHILE DISMOUNTING FORK LIFT EMPLOYEE TWISTED AND STRAINED RIGHT HIP.

May 8, 2002 AR · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Porocel Corp · Over-exertion (Not Elsewhere Classified)

HE STRAINED LEFT SHOULDER WHILE CLIMBING LADDER TO CHECK ON CRUSHER HE WAS OPERATING.

2001 · 1 incident

July 28, 2001 AR · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Porocel Corp · Struck against stationary object

EMPLOYEE WAS CLEANING OUT A SMALL FEED HOPPER FOR CO-WORKER, MILL #3. HE TOOK A SMALL DOOR OFF THE SIDE OF THE HOPPER AND USED HIS HAND TO CLEAN OUT A MATERIAL BLOCKAGE. HE PUSHED HIS HAND TOO FAL INTO THE HOPPER AND CUT THE TIP OF HIS MIDDLE FINGER ON THE SCREW IN THE BOTTOM OF THE FEED HOPPER. THE SKIN AT THE TIP OF HIS FINGER WAS CUT, THE FINGER NAIL WAS NOT CUT.

2000 · 1 incident

July 11, 2000 AR · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator DUST DISEASE OF LUNGS
Porocel Corp · Inhalation of radiations, caustics, toxic and noxious substances

EMPLOYEE WAS CLEANING KILN SURFACE WITH A GRINDER AND A BROOM. DUST CREATED FROM THE CLEANING INSIDE THE KILN CAUSED A LUNG IRRITATION. THE RESPIRATOR AND DUST MASK USED BY THE EMPLOYEE FAILED AND CAUSED THE LUNG EXPOSURE.

1999 · 4 incidents

June 5, 1999 AR · Metal/Non-Metal quality control technician, laboratory technician, laboratory assistant MACHINERY
Porocel Corp · Contact with hot objects or substances

THE EE WAS PREPARING TO TAKE A KILN SAMLE BY REMOVING THE CAP FROM THE SAMPLE PORT. THE KILN WAS IN AN UPSET CONDITION AND CAUSED HOT PREODUCT TO BLOW OUT OF SAMPLE PORT AND ONTO THE EE PULLIN G THE SAMPLE.

February 15, 1999 AR · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Porocel Corp · Struck by flying object

EE WAS TRANSFERRING ALUMINA PRODUCT FROM A METAL BIN INTO A BULK BAG AND DUST GERERATED FROM FALLING PRODUCT ENTERED THE EMPLOYEE'S EYE.

January 26, 1999 AR · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator OTHER
Porocel Corp · Absorption of radiations, caustics, toxic and noxious substances

EE DEVELOPED A SKIN RASH IN HIS UNDERARM AREA AFTER SCREEN A BORAX PRODUCT FROM 1-16-99 TO 1-18-99. EE WAS WEARING LONG SLEEVES AND A JACKET DURING THE THE EXPOSURE. OTHER EMPLOYEES WORKIGN WITH THIS DID NOT DEVELOP ANY SKIN IRRITATIONS. ON 1-19-98 EE NOTICED A SMALL RASH UNDER HIS ARM, BUT HE DIDN'T REPORT THE RASH TO HIS SUPERVISOR UNTIL IT BECAME INFLAMED ON 1-26-99.

January 3, 1999 AR · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Porocel Corp · Over-exertion in lifting objects

IN THE PROCESS OF CLEANING THE WORK AREA THE EE PICKED UP A SMALL SECTION OF GRATING AND STRAINED A MUSCLE IN HIS BACK. EE WAS TAKEN TO THE MEDICAL CENTER.

1998 · 4 incidents

December 28, 1998 AR · Metal/Non-Metal prep plant foreman, supervisor, mill plant supervisor, kiln supervisor HANDLING OF MATERIALS
Porocel Corp · Over-exertion (Not Elsewhere Classified)

EMPLOYEE TWISTED HIS KNEE WHILE WORKING ON A FEED SCREW. THE EE OVER-EXERTED HIMSELF WHILE KNEELING NEXT TO THE EQUIPMENT.

December 17, 1998 AR · Metal/Non-Metal welder (shop) HANDLING OF MATERIALS
Porocel Corp · Over-exertion (Not Elsewhere Classified)

EMPLOYEE WAS ASSISTING WITH A INSTALLATION OF VENT DUCTWORK. WHILE IN A TIGHT AREA, EMPLOYEE STRAINED HIS NECK.

August 21, 1998 AR · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Porocel Corp · Over-exertion in pulling or pushing objects

EE WAS ASSISTING WITH MOVING (PUSHING) A SCREW CONVEYOR ONTO THE FORKS OF A FORKLIFT WHILE MOVING THE EQUIPMENT THE EE FELT PULL IN THE GROIN AREA

June 4, 1998 AR · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech MACHINERY
Porocel Corp · Struck by... (Not Elsewhere Classified)

EE WAS GRINDING ON A PIECE OF PIPE WHEN SOME WINDBLOWN DEBRIS ENTERED HIS EYE.