Mining Incidents

CARBO Ceramics Marshfield Plant: 39 MSHA citations Metal/Non-Metal

CARBO Ceramics, Inc. · Facility
Controlled by Wilks Brothers LLC
Marshfield, WI, Wood County, WI  ·  Abandoned
MSHA Mine ID: 4703636

CARBO Ceramics Marshfield Plant has $5K in proposed MSHA penalties and $0 outstanding across 0 contested dockets, plus health sampling and the full incident record.

Watch this mine

Email me when a new MSHA incident is filed at CARBO Ceramics Marshfield Plant.

Fatalities
0
Total incidents
8
Years on record
2013–2019
Latest incident
Mar 2019
Compliance record
MSHA citations since 2012
39
citations
5
significant & substantial
$4,741
proposed penalties
$4,741
paid to date
100% of proposed penalties paid to date, a $0 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2012
27
inspections on record
575
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 575 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.

CARBO Ceramics Marshfield Plant has $5K in proposed MSHA penalties and $0 outstanding across 0 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$5K
proposed penalties
$5K
current assessed
$5K
paid to date
$0
outstanding
39 assessments are final orders; 0 contested dockets.
As of the most recent assessment on 2020-04-07.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
12.8%
significant & substantial
2.6%
high negligence or reckless
12.8%
reasonably likely or greater
28.2%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 15.4% low, 82.1% moderate, 2.6% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Metal and nonmetal contaminants (personal samples)
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.

Last sampled: 2019-12-18, 6 years ago
8%
of limit-tested samples over the exposure limit
18
samples
12
limit-tested
Most sampled contaminants
  • Quartz, respirable, >1% Qtz121 over
  • Respirable dust, <.1mg6
Show the individual readings (18)
Date Contaminant Concentration Limit Conc / limit Occupation
2013-02-05 Quartz, respirable, >1% Qtz 0.27 0.23 1.17 Dry Screen Plant Operator
2019-12-18 Quartz, respirable, >1% Qtz 0.17 0.19 0.89 Utility Man
2019-12-18 Quartz, respirable, >1% Qtz 0.16 0.4 0.40 Dry Screen Plant Operator
2019-01-30 Quartz, respirable, >1% Qtz 0.28 0.36 0.78 Front-end Loader Operator
2019-01-30 Quartz, respirable, >1% Qtz 0.4 0.44 0.91 Sand Filler (Dry)
2019-01-30 Quartz, respirable, >1% Qtz 0.34 0.45 0.76 Utility Man
2019-01-30 Quartz, respirable, >1% Qtz 0.22 0.34 0.65 Lab Technician
2017-04-19 Respirable dust, <.1mg 0 Dry Screen Plant Operator
2017-04-19 Quartz, respirable, >1% Qtz 0.15 0.37 0.41 Dry Screen Plant Operator
2017-04-19 Quartz, respirable, >1% Qtz 0.2 0.49 0.41 Bagging Operator
2014-12-03 Respirable dust, <.1mg 0 Truck Loader
2014-12-03 Quartz, respirable, >1% Qtz 0.31 0.36 0.86 Utility Man
2014-12-03 Quartz, respirable, >1% Qtz 0.17 0.41 0.41 Lab Technician
2014-04-16 Respirable dust, <.1mg 0 Utility Man
2014-04-16 Quartz, respirable, >1% Qtz 0.25 0.33 0.76 Utility Man
2014-04-16 Respirable dust, <.1mg 0 Lab Technician
2013-02-05 Respirable dust, <.1mg 0 Laborer, Bullgang
2012-07-10 Respirable dust, <.1mg 0 Dry Screen Plant Operator
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly. Metal/nonmetal contaminant figures come from MSHA's Personal Health Samples and Area Samples files (public record), updated weekly.

CARBO Ceramics Marshfield Plant recorded 4.56 reportable injury cases per 100 full-time workers in 2019.

Injury rate, 2019
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
4.56
total case rate
0.00
days-away rate
0.000
fatality rate
Above average. The US metal and nonmetal mining average was 1.94 and the all-US-mining average was 2.32 cases per 100 workers.
In Wisconsin, metal and nonmetal mining averaged 2.52 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2019 * 4.56 0.00 0.000
2018 * 3.56 0.00 0.000
2017 * 8.29 0.00 0.000
2015 * 3.76 0.00 0.000
2014 * 3.17 3.17 0.000
2013 * 5.48 5.48 0.000
2012 * 0.00 0.00 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. CARBO Ceramics, Inc. 2012 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2021 3
2020 3
2019 22
2018 27
2017 22
2016 6
2015 27
2014 32
2013 19
2012 12
Source: MSHA quarterly employment and production, updated weekly.

CARBO Ceramics Marshfield Plant sits in Wood County, Wisconsin, where the Census mining category is 0.0% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Wood County, Wisconsin · Population 74,039
0.0%
Mining share of county employment
$66,417
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2021 Q1 654 0 0 0.0
2020 Q4 1,376 0 0 0.0
2020 Q3 784 0 0 0.0
2020 Q2 1,479 3 0 2028.4
2020 Q1 1,382 0 0 0.0
2019 Q4 7,416 3 0 404.5
2019 Q3 11,530 0 0 0.0
2019 Q2 12,927 6 2 464.1
Show 29 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2019 Q1 11,965 3 1 250.7
2018 Q4 13,162 0 0 0.0
2018 Q3 13,001 2 0 153.8
2018 Q2 15,966 0 0 0.0
2018 Q1 14,083 2 0 142.0
2017 Q4 16,137 0 0 0.0
2017 Q3 13,709 0 0 0.0
2017 Q2 13,611 1 0 73.5
2017 Q1 4,823 0 0 0.0
2016 Q4 2,200 2 0 909.1
2016 Q3 2,020 0 0 0.0
2016 Q2 2,347 0 0 0.0
2016 Q1 3,488 0 0 0.0
2015 Q4 3,759 1 0 266.0
2015 Q3 13,233 0 0 0.0
2015 Q2 16,392 0 0 0.0
2015 Q1 19,853 0 0 0.0
2014 Q4 19,450 1 0 51.4
2014 Q3 19,333 1 0 51.7
2014 Q2 12,876 6 0 466.0
2014 Q1 11,491 0 0 0.0
2013 Q4 9,959 0 0 0.0
2013 Q3 11,084 0 0 0.0
2013 Q2 8,999 1 0 111.1
2013 Q1 6,474 1 0 154.5
2012 Q4 7,069 0 0 0.0
2012 Q3 7,978 1 0 125.3
2012 Q2 4,846 0 0 0.0
2012 Q1 3,120 0 0 0.0
No fatalities recorded at this mine.

Reportable incidents

8 on file

2019 · 1 incident

March 22, 2019 WI · Metal/Non-Metal utility man, shift tech, service/dump truck operator SLIP OR FALL OF PERSON
CARBO Ceramics, Inc. · Over-exertion (Not Elsewhere Classified)

Employee turned to go up stairs and caught toe which in turn twisted knee.

2018 · 1 incident

February 17, 2018 WI · Metal/Non-Metal utility man, shift tech, service/dump truck operator HANDLING OF MATERIALS
CARBO Ceramics, Inc. · Over-exertion in lifting objects

Employee strained right AC joint helping others move a heavy motor to a forklift.

2017 · 2 incidents

December 24, 2017 WI · Metal/Non-Metal utility man, shift tech, service/dump truck operator SLIP OR FALL OF PERSON
CARBO Ceramics, Inc. · Fall to the walkway or working surface

Employee caught toe on a frozen rock surface near the railroad tracks and tripped. Knee was injured when the employee fell. Required stitches to close the wound.

November 22, 2017 WI · Metal/Non-Metal utility man, shift tech, service/dump truck operator HANDLING OF MATERIALS
CARBO Ceramics, Inc. · Struck by... (Not Elsewhere Classified)

Employee was pulling on a storage rack railing when it came loose striking the employee in the mouth which resulted in a cracked tooth.

2015 · 1 incident

February 17, 2015 WI · Metal/Non-Metal utility man, shift tech, service/dump truck operator SLIP OR FALL OF PERSON
CARBO Ceramics, Inc. · Over-exertion (Not Elsewhere Classified)

The employee mis-stepped and in the process of correcting his walking twisted his back.

2014 · 2 incidents

September 25, 2014 WI · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDTOOLS (NONPOWERED)
CARBO Ceramics, Inc. · Over-exertion in pulling or pushing objects

The employee was opening rail cars bottom hopper doors with a bar. When done he came back to his office and sat down he felt pain in the lower lumbar area of his back. The next day he had numbness in his left upper thigh.

January 27, 2014 WI · Metal/Non-Metal quality control technician, laboratory technician, laboratory assistant SLIP OR FALL OF PERSON
CARBO Ceramics, Inc. · Fall to the walkway or working surface

Employee was walking in the parking lot from her car to the office when she slipped on a patch of ice and fell to her knee causing it to be bruised and eventually swollen. Weather conditions were a contributing factor due to frigid temps. No property damage.

2013 · 1 incident

March 20, 2013 WI · Metal/Non-Metal motorman, motor person, swamper, switchman, locomotive operator POWERED HAULAGE
CARBO Ceramics, Inc. · Over-exertion (Not Elsewhere Classified)

The employee was reaching up to apply a hand brake to a railcar and felt a sharp pain in his shoulder as he tightened the hand brake. Note: This injury was not reported to site management until 08/05/2013.