Mining Incidents

Darby Mine No 1: 5 recorded fatalities Coal

Kentucky Darby Llc · Underground
Holmes Mill, Harlan County, KY  ·  Abandoned and Sealed
MSHA Mine ID: 1518185

Darby Mine No 1 has $553K in proposed MSHA penalties and $505K outstanding across 7 contested dockets, plus health sampling and the full incident record.

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Fatalities
5
Total incidents
28
Years on record
2001–2006
Latest incident
May 2006
Compliance record
MSHA citations since 2001
378
citations
156
significant & substantial
$552,766
proposed penalties
$23,684
paid to date
4% of proposed penalties paid to date, a $529,082 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2000
106
inspections on record
11,294
inspection hours
3.3
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
378 citations across 11,294 inspection hours.
Source: MSHA inspections data, updated weekly.

Darby Mine No 1 has $553K in proposed MSHA penalties and $505K outstanding across 7 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$553K
proposed penalties
$528K
current assessed
$24K
paid to date
$505K
outstanding
363 assessments are final orders; 7 contested dockets.
Of $522K in penalties contested before the Commission, $498K was upheld in final decisions.
As of the most recent assessment on 2007-04-12.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
42.6%
significant & substantial
12.8%
high negligence or reckless
45.9%
reasonably likely or greater
8.7%
permanently disabling or fatal if injury occurs
Negligence coding: 0.3% none, 1.6% low, 85.2% moderate, 10.4% high, 2.5% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
78 citations taken to the federal commission · 21% of citations on record
  • Settled 51 · 65%
  • Stood as issued 27 · 35%
100%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 54 decided S&S contests · industry: 79%
5%
Penalty reduction in decided contests
$522K proposed, $498K after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2007-11-01.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
KENT 2007-287 Settlement Feldman 2008 $342K → $342K
KENT 2008-112 Settlement Feldman 2008 $112K → $112K
KENT 2007-144 Settlement Feldman 2008 $58K → $33K
KENT 2007-119 Dismissal Feldman 2008 $6K → $6K
KENT 2007-232 Dismissal Feldman 2008 $2K → $2K
KENT 2007-173 Dismissal Feldman 2008 $1K → $1K
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.

MSHA sampling at Darby Mine No 1 shows 88% of 414 respirable coal dust samples met the 1.5 mg/m3 standard.

Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Respirable coal dust
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.

Last sampled: 2006-05-19, 20 years ago
88%
within 1.5 mg/m3
414
samples
8.35
dust max (mg/m3)
195 samples taken by MSHA inspectors, 219 by the operator.
Most-sampled occupations
  • CONTINUOUS MINER OPERATOR184
  • HIGHLIFT OPERATOR/FRONT END LOADER28
  • SHUTTLE CAR OPERATOR (STANDARD SIDE)27

Silica (quartz)

Last sampled: 2006-02-23, 20 years ago
5.2
silica avg (%)
43
samples
15.1
silica max (%)
Most-sampled occupations
  • CONTINUOUS MINER OPERATOR22
  • HIGHLIFT OPERATOR/FRONT END LOADER3

Noise
The share counts noise samples whose measured dose exceeded the 90 dBA permissible exposure limit. It describes the sampled workplace, not what reached the miner's ear: hearing conservation programs and the hearing protection worn during the shift are recorded separately and are not reflected here.

Last sampled: 2005-05-05, 21 years ago
0%
over PEL
32
samples
Most-sampled occupations
  • CONTINUOUS MINER OPERATOR6
  • ROOF BOLTER (TWIN HEAD) (INTAKE SIDE)6
  • ROOF BOLTER (TWIN HEAD) (RETURN SIDE)5
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.
Health sampling trend
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.
Respirable coal dust by year
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.
Year within 1.5 mg/m3 samples
2006 100% 24
2005 87% 84
2004 81% 102
2003 85% 82
2002 100% 72
2001 82% 50
Silica (quartz) by year
Year silica avg (%) samples
2006 7.9 1
2005 4.8 10
2004 5.4 7
2003 4.5 8
2002 6.1 7
2001 5.1 10
Noise by year
Year over PEL samples
2005 0% 5
2004 0% 5
2003 0% 5
2002 0% 10
2001 0% 7
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.

Darby Mine No 1 recorded 34.37 reportable injury cases per 100 full-time workers in 2006.

Injury rate, 2006
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
34.37
total case rate
34.37
days-away rate
28.639
fatality rate
Above average. The US coal mining average was 4.87 and the all-US-mining average was 3.91 cases per 100 workers.
In Kentucky, coal mining averaged 5.96 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2006 * 34.37 34.37 28.639
2005 * 5.24 0.00 0.000
2004 * 19.20 5.49 0.000
2003 * 12.52 6.26 0.000
2002 * 12.33 9.25 0.000
2001 * 17.83 17.83 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Jericol Mining Inc 1999 to 2001
  2. Kentucky Darby Llc 2001 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Coal production is reported quarterly and lags the current period; the most recent quarters may be incomplete.
Year Employees Coal produced (tons)
2007 0
2006 17 92,660
2005 33 188,052
2004 33 238,450
2003 31 264,005
2002 30 250,454
2001 20 134,614
2000 0
Source: MSHA quarterly employment and production, updated weekly.

Darby Mine No 1 sits in Harlan County, Kentucky, where the Census mining category is 4.3% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Harlan County, Kentucky · Population 26,185
4.3%
Mining share of county employment
$37,198
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2007 Q2 0 34 24
2007 Q1 0 9 0
2006 Q4 1,060 0 0 0.0
2006 Q3 2,336 54 27 23116.4
2006 Q2 11,627 32 14 2752.2
2006 Q1 19,895 7 5 351.8
2005 Q4 19,208 12 5 624.7
2005 Q3 18,897 13 6 687.9
Show 22 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2005 Q2 18,622 33 9 1772.1
2005 Q1 19,648 13 2 661.6
2004 Q4 19,082 11 3 576.5
2004 Q3 17,740 18 5 1014.7
2004 Q2 18,648 16 2 858.0
2004 Q1 17,456 10 4 572.9
2003 Q4 18,082 6 3 331.8
2003 Q3 15,980 11 5 688.4
2003 Q2 14,322 8 0 558.6
2003 Q1 15,495 14 5 903.5
2002 Q4 17,533 5 3 285.2
2002 Q3 14,665 19 8 1295.6
2002 Q2 16,505 13 5 787.6
2002 Q1 16,184 14 7 865.1
2001 Q4 15,430 10 6 648.1
2001 Q3 12,806 2 1 156.2
2001 Q2 4,692 10 7 2131.3
2001 Q1 720 0 0 0.0
2000 Q4 0 0 0
2000 Q3 0 0 0
2000 Q2 0 0 0
2000 Q1 0 0 0

Fatalities at this mine

5 recorded
May 20, 2006 KY · Coal bull gang foreman, labor foreman, leadman, section foreman, shift boss Fatality · IGNITION OR EXPLOSION OF GAS OR DUST
Kentucky Darby Llc · Inhalation of radiations, caustics, toxic and noxious substances

On Sat., 5/20/06, at approx., 1AM, an explosion occurred underground at the mine. The explosion occurred during the 3rd shift that is designated as the maintenance shift. The source & causes of explosion are unk at this time. Explosion claimed the lives of 5 of the 6 miners. All the victims have been recovered. The surviving miner was taken to hospital, treated and released.

May 20, 2006 KY · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech Fatality · IGNITION OR EXPLOSION OF GAS OR DUST
Kentucky Darby Llc · Inhalation of radiations, caustics, toxic and noxious substances

On Sat., 5/20/06, at approx., 1AM, an explosion occurred underground at the mine. The explosion occurred during the 3rd shift that is designated as the maintenance shift. The source & causes of explosion are unk at this time. Explosion claimed the lives of 5 of the 6 miners. All the victims have been recovered. The surviving miner was taken to hospital, treated and released.

May 20, 2006 KY · Coal bull gang foreman, labor foreman, leadman, section foreman, shift boss Fatality · IGNITION OR EXPLOSION OF GAS OR DUST
Kentucky Darby Llc · Struck by... (Not Elsewhere Classified)

On Sat., 5/20/06, at approx., 1AM, an explosion occurred underground at the mine. The explosion occurred during the 3rd shift that is designated as the maintenance shift. The source & causes of explosion are unk at this time. Explosion claimed the lives of 5 of the 6 miners. All the victims have been recovered. The surviving miner was taken to hospital, treated and released.

May 20, 2006 KY · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech Fatality · IGNITION OR EXPLOSION OF GAS OR DUST
Kentucky Darby Llc · Inhalation of radiations, caustics, toxic and noxious substances

On Sat., 5/20/06, at approx., 1AM, an explosion occurred underground at the mine. The explosion occurred during the 3rd shift that is designated as the maintenance shift. The source & causes of explosion are unk at this time. Explosion claimed the lives of 5 of the 6 miners. All the victims have been recovered. The surviving miner was taken to hospital, treated and released.

May 20, 2006 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) Fatality · IGNITION OR EXPLOSION OF GAS OR DUST
Kentucky Darby Llc · Struck by... (Not Elsewhere Classified)

On Sat., 5/20/06, at approx., 1AM, an explosion occurred underground at the mine. The explosion occurred during the 3rd shift that is designated as the maintenance shift. The source & causes of explosion are unk at this time. Explosion claimed the lives of 5 of the 6 miners. All the victims have been recovered. The surviving miner was taken to hospital, treated and released.

Reportable incidents

23 on file (excluding fatalities above)

2006 · 2 incidents

May 20, 2006 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) IGNITION OR EXPLOSION OF GAS OR DUST
Kentucky Darby Llc · Unclassified, insufficient data

On Sat., 5/20/06, at approx., 1AM, an explosion occurred underground at the mine. The explosion occurred during the 3rd shift that is designated as the maintenance shift. The source & causes of explosion are unk at this time. Explosion claimed the lives of 5 of the 6 miners. All the victims have been recovered. The surviving miner was taken to hospital, treated and released.

January 4, 2006 KY · Coal FALL OF ROOF OR BACK
Kentucky Darby Llc · Accident type, without injuries

A ROOF FALL OCCURRED ON #2 LEFT ENTRY IN #2 & #3 INTERSECTION #6 BRK. THERE WAS NO RESTRICTION TO VENTILATION. THE FALL WILL BE CRIBBED OFF AND WILL NOT BE CLEANED UP.

2005 · 3 incidents

August 27, 2005 KY · Coal FALL OF ROOF OR BACK
Kentucky Darby Llc · Accident type, without injuries

A roof fall occurred on 1st left in no. 5 entry no. 8 break with no restriction to ventilation or travel. The fall will be cribbed off and not cleaned up.

June 15, 2005 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) MACHINERY
Kentucky Darby Llc · Caught in, under or between (Not Elsewhere Classified)

EMPLOYEE WAS INSTALLING ROOF BOLTS.

April 28, 2005 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) MACHINERY
Kentucky Darby Llc · Caught in, under or between (Not Elsewhere Classified)

Installing roof bolts, pushed wrong lever & mashed finger.

2004 · 7 incidents

October 22, 2004 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) STRIKING OR BUMPING
Kentucky Darby Llc · Struck against stationary object

EMPLOYEE WAS WALKING BESIDE BOLTER & CUT HIS ARM ON ROOF MATS.

September 24, 2004 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) MACHINERY
Kentucky Darby Llc · Struck by... (Not Elsewhere Classified)

WHILE DRILLING A ROOF BOLT HOLE IN THE ROOF THE DRILL STEEL BROKE APART AND STRUCK EMPLOYEE IN THE FACE.

July 28, 2004 KY · Coal discontinued 1/31/2014. several other codes cover scoop car operator HANDLING OF MATERIALS
Kentucky Darby Llc · Struck by falling object

A mine cable was being taken down and was dropped off its supports forcing victims hand down to mine floor.

May 11, 2004 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) MACHINERY
Kentucky Darby Llc · Struck by... (Not Elsewhere Classified)

ROOF STRAP TURNED DURING INSTALLATION STRIKING OPERATOR IN THE NOSE.

April 5, 2004 KY · Coal laborer, bull gang, parts runner, roustabout, roof trimmer/scaler MACHINERY
Kentucky Darby Llc · Struck by falling object

Rib roll from continuous miner.

January 20, 2004 KY · Coal laborer, bull gang, faceman, parts runner, roustabout, roof trimmer/scaler HANDLING OF MATERIALS
Kentucky Darby Llc · Over-exertion in lifting objects

LIFTING TOOLS AND PARTS, HE DEVELOPED A HERNIA.

January 5, 2004 KY · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Kentucky Darby Llc · Unclassified, insufficient data

TAPING OUT 5/8" HOLES IN WHEEL UNIT ON SHUTTLE CARS.

2003 · 4 incidents

November 4, 2003 KY · Coal shuttle car operator, mantrip operator, ramcar operator, rail runner, buggy operator HANDTOOLS (NONPOWERED)
Kentucky Darby Llc · Struck by... (Not Elsewhere Classified)

EE WAS STRUCK IN RIGHT HAND WITH HAMMER WHILE MAKING A BELT SPLICE.

September 22, 2003 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) MACHINERY
Kentucky Darby Llc · Struck by... (Not Elsewhere Classified)

Roof bolting top

August 11, 2003 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) POWERED HAULAGE
Kentucky Darby Llc · Over-exertion (Not Elsewhere Classified)

Cleaning out muck from behind seoctor blade of scoop.

May 31, 2003 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs)

RIB ROCK BROKE AND FELL STRIKING EE.

2002 · 4 incidents

December 11, 2002 KY · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech FALL OF ROOF OR BACK
Kentucky Darby Llc · Struck by falling object

BENT DOWN ON LEFT KNEE TO GREASE FEEDER AND WAS STRUCK BY A FALLING ROCK.

May 24, 2002 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) MACHINERY
Kentucky Darby Llc · Struck by falling object

DRAW ROCK FALLING.

May 13, 2002 KY · Coal shuttle car operator, mantrip operator, ramcar operator, rail runner, buggy operator FALL OF ROOF OR BACK
Kentucky Darby Llc · Struck by falling object

DRAW ROCK FELL STIRKING HIS LEFT LEG AND PELVIS

May 1, 2002 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) MACHINERY
Kentucky Darby Llc · Struck by falling object

DRAW ROCK STRIKING FACE & HEAD AREA.

2001 · 3 incidents

November 5, 2001 KY · Coal laborer, bull gang, faceman, parts runner, roustabout, roof trimmer/scaler MACHINERY
Kentucky Darby Llc · Struck by falling object

EMPLOYEE WAS OPERATING THE MINER. A PIECE OF DRAW ROCK FELL IN THE CUT. THE PIECE OF DRAW ROCK BROKE A ROOF STRAP AND HIT EMPLOYEE CAUSINGINJURY TO EMPLOYEE'S PELVIS.

September 15, 2001 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) MACHINERY
Kentucky Darby Llc · Caught in, under or between a moving and a stationary object

HAD HAND ON HEAD OF ROOF BOLTER AND PINCHED IT BETWEEN HEAD AND BOOM.

August 15, 2001 KY · Coal section foreman, bullgang foreman, labor foreman, leadman, shift boss MACHINERY
Kentucky Darby Llc · Struck by... (Not Elsewhere Classified)

MOVING BOLT MACHINE.