Mining Incidents

Kodiak Plant #1: 23 MSHA citations Coal

Karbon Holding Corp. · Facility
Pea Ridge, Shelby County, AL  ·  Temporarily Idled
MSHA Mine ID: 0103360

Kodiak Plant #1 has $3K in proposed MSHA penalties and $0 outstanding across 0 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
2
Years on record
2008
Latest incident
Aug 2008
Compliance record
MSHA citations since 2007
23
citations
12
significant & substantial
$2,962
proposed penalties
$2,962
paid to date
100% of proposed penalties paid to date, a $0 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2007
21
inspections on record
342
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 342 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.

Kodiak Plant #1 has $3K in proposed MSHA penalties and $0 outstanding across 0 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$3K
proposed penalties
$3K
current assessed
$3K
paid to date
$0
outstanding
23 assessments are final orders; 0 contested dockets.
As of the most recent assessment on 2008-11-05.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
52.2%
significant & substantial
4.3%
high negligence or reckless
52.2%
reasonably likely or greater
17.4%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 0.0% low, 95.7% moderate, 4.3% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.

MSHA sampling at Kodiak Plant #1 shows 97% of 31 respirable coal dust samples met the 1.5 mg/m3 standard.

Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Respirable coal dust
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.

Last sampled: 2008-12-03, 17 years ago
97%
within 1.5 mg/m3
31
samples
2.01
dust max (mg/m3)
31 samples taken by MSHA inspectors, 0 by the operator.
Most-sampled occupations
  • WASHER OPERATOR8
  • HIGHLIFT OPERATOR/FRONT END LOADER7
  • FINE COAL PLANT OPERATOR4

Noise
The share counts noise samples whose measured dose exceeded the 90 dBA permissible exposure limit. It describes the sampled workplace, not what reached the miner's ear: hearing conservation programs and the hearing protection worn during the shift are recorded separately and are not reflected here.

Last sampled: 2008-07-25, 18 years ago
14%
over PEL
36
samples
Most-sampled occupations
  • WASHER OPERATOR13
  • HIGHLIFT OPERATOR/FRONT END LOADER8
  • MECHANIC5
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.
Health sampling trend
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.
Respirable coal dust by year
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.
Year within 1.5 mg/m3 samples
2008 96% 23
2007 100% 8
Noise by year
Year over PEL samples
2008 18% 22
2007 7% 14
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.

Kodiak Plant #1 recorded 15.10 reportable injury cases per 100 full-time workers in 2008.

Injury rate, 2008
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
15.10
total case rate
7.55
days-away rate
0.000
fatality rate
Above average. The US coal mining average was 4.41 and the all-US-mining average was 3.61 cases per 100 workers.
In Alabama, coal mining averaged 5.51 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Shelby Mining Co. LLC 2007 to 2009
  2. Kodiak Mining Co LLC 2009 to 2023
  3. Karbon Holding Corp. 2023 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2009 2
2008 10
2007 4
Source: MSHA quarterly employment and production, updated weekly.

Kodiak Plant #1 sits in Shelby County, Alabama, where the Census mining category is 0.5% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Shelby County, Alabama · Population 226,955
0.5%
Mining share of county employment
$93,543
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2009 Q3 0 0 0
2009 Q1 899 0 0 0.0
2008 Q4 7,179 1 0 139.3
2008 Q3 8,200 0 0 0.0
2008 Q2 7,999 14 7 1750.2
2008 Q1 3,113 1 1 321.2
2007 Q4 2,760 0 0 0.0
2007 Q3 2,852 4 3 1402.5
Show 2 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2007 Q2 3,977 0 0 0.0
2007 Q1 520 1 0 1923.1
No fatalities recorded at this mine.

Reportable incidents

2 on file

2008 · 2 incidents

August 26, 2008 AL · Coal bulldozer operator, universal operator, heavy equipment operator, operating engineer SLIP OR FALL OF PERSON
Shelby Mining Co. LLC · Fall from ladders

As the employee was descending a step ladder, the employee slipped and fell backwards on the third step from the bottom. The employee landed on a beam and concrete floor with his back and hip area.

April 18, 2008 AL · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Shelby Mining Co. LLC · Caught in, under or between a moving and a stationary object

Employee was in the process of positioning power screen guard when his right index finger was caught between the guard and the support member. Laceration to index finger requiring 3 sutures.