Mining Incidents

Erna Sands LLC: 146 MSHA citations Metal/Non-Metal

Erna Sands LLC · Surface
Erna, Mason County, TX  ·  Abandoned
MSHA Mine ID: 4104817

Erna Sands LLC has $98K in proposed MSHA penalties and $0 outstanding across 20 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
13
Years on record
2010–2019
Latest incident
May 2019
Compliance record
MSHA citations since 2010
146
citations
31
significant & substantial
$97,966
proposed penalties
$64,176
paid to date
66% of proposed penalties paid to date, a $33,790 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2010
37
inspections on record
666
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 666 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.
Imminent-danger orders
A Section 107(a) order removes miners from an area when an inspector finds an imminent danger. Each order is lifted once the condition is corrected, so this counts orders issued, not orders now in effect.
2
Section 107(a) orders
Most recent order: 2017-12-04.
On record since 2011.
Source: MSHA imminent-danger order records, updated weekly.

Erna Sands LLC has $98K in proposed MSHA penalties and $0 outstanding across 20 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$98K
proposed penalties
$64K
current assessed
$64K
paid to date
$0
outstanding
142 assessments are final orders; 20 contested dockets.
Of $86K in penalties contested before the Commission, $52K was upheld in final decisions.
As of the most recent assessment on 2024-08-27.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
21.8%
significant & substantial
14.1%
high negligence or reckless
21.8%
reasonably likely or greater
31.7%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 9.9% low, 76.1% moderate, 14.1% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
77 citations taken to the federal commission · 53% of citations on record
  • Settled 54 · 70%
  • Stood as issued 21 · 27%
  • Vacated or withdrawn 2 · 3%
68%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 31 decided S&S contests · industry: 79%
40%
Penalty reduction in decided contests
$86K proposed, $52K after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2023-04-05.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
CENT 2012-311M Settlement Miller 2014 $31K → $10K
CENT 2014-0213 Settlement Simonton 2014 $15K → $12K
CENT 2011-231M Settlement Lesnick 2011 $12K → $10K
CENT 2015-0256 Settlement Miller 2015 $5K → $4K
CENT 2012-422M Settlement Lesnick 2012 $5K → $1K
CENT 2023-0262 Settlement Sullivan 2023 $3K → $2K
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.
Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Metal and nonmetal contaminants (personal samples)
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.

Last sampled: 2023-01-04, 3 years ago
30%
of limit-tested samples over the exposure limit
20
samples
10
limit-tested
Most sampled contaminants
  • Quartz, respirable, >1% Qtz143 over
  • Respirable dust, <.1mg6
Show the individual readings (20)
Date Contaminant Concentration Limit Conc / limit Occupation
2017-04-19 Quartz, respirable, >1% Qtz 2.34 0.88 2.66 Dry Screen Plant Operator
2017-04-19 Quartz, respirable, >1% Qtz 3.04 0.91 3.34 Dry Screen Plant Operator
2014-05-20 Quartz, respirable, >1% Qtz 2.23 1.3 1.72 Utility Man
2023-01-04 Quartz, respirable, >1% Qtz 0.19 Laborer, Bullgang
2023-01-04 Respirable dust, <.1mg 0 Laborer, Bullgang
2023-01-04 Respirable dust, <.1mg 0 Laborer, Bullgang
2019-02-06 Quartz, respirable, >1% Qtz 0.17 Truck Loader
2019-02-06 Respirable dust, <.1mg 0 Crusher Oper/Worker
2019-02-06 Quartz, respirable, >1% Qtz 0.16 Utility Man
2019-02-06 Quartz, respirable, >1% Qtz 0.14 Kiln/Dryer Operator
2017-06-20 Respirable dust, <.1mg 0 Dry Screen Plant Operator
2017-06-20 Quartz, respirable, >1% Qtz 0.17 1.76 0.10 Dry Screen Plant Operator
2014-11-04 Quartz, respirable, >1% Qtz 1.01 1.44 0.70 Utility Man
2014-11-04 Quartz, respirable, >1% Qtz 1.11 1.37 0.81 Utility Man
2014-09-17 Quartz, respirable, >1% Qtz 0.53 1.37 0.39 Utility Man
2014-05-20 Quartz, respirable, >1% Qtz 0.51 2.17 0.24 Utility Man
2014-05-20 Quartz, respirable, >1% Qtz 0.43 1.26 0.34 Truck Loader
2010-10-13 Respirable dust, <.1mg 0 Dry Screen Plant Operator
2010-10-13 Respirable dust, <.1mg 0 Crusher Oper/Worker
2010-10-13 Quartz, respirable, >1% Qtz 0.21 1.54 0.14 Crusher Oper/Worker
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly. Metal/nonmetal contaminant figures come from MSHA's Personal Health Samples and Area Samples files (public record), updated weekly.

Erna Sands LLC recorded 0.00 reportable injury cases per 100 full-time workers in 2024.

Injury rate, 2024
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
0.00
total case rate
0.00
days-away rate
0.000
fatality rate
Below average. The US metal and nonmetal mining average was 1.77 and the all-US-mining average was 2.08 cases per 100 workers.
In Texas, metal and nonmetal mining averaged 1.49 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2024 * 0.00 0.00 0.000
2023 * 0.00 0.00 0.000
2018 0.00 0.00 0.000
2017 0.00 0.00 0.000
2016 0.00 0.00 0.000
2015 2.33 2.33 0.000
2014 2.37 1.18 0.000
2013 2.32 2.32 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Erna Frac Sand, L.C. 2010 to 2022
  2. Erna Sands LLC 2022 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2025 5
2024 16
2023 12
2022 7
2019 31
2018 47
2017 55
2016 53
2015 55
2014 55
2013 55
2012 50
2011 41
2010 29
Source: MSHA quarterly employment and production, updated weekly.

Erna Sands LLC sits in Mason County, Texas, where the Census mining category is 3.1% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Mason County, Texas · Population 3,951
3.1%
Mining share of county employment
$68,750
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2025 Q1 3,555 0 0 0.0
2024 Q4 3,910 0 0 0.0
2024 Q3 5,333 3 0 562.5
2024 Q2 6,846 0 0 0.0
2024 Q1 10,992 0 0 0.0
2023 Q4 7,456 6 0 804.7
2023 Q3 7,850 6 0 764.3
2023 Q2 8,258 0 0 0.0
Show 41 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2023 Q1 4,123 25 4 6063.5
2022 Q4 2,435 0 0 0.0
2022 Q2 3,360 0 0 0.0
2019 Q3 7,626 1 0 131.1
2019 Q2 19,790 2 0 101.1
2019 Q1 26,898 4 0 148.7
2018 Q4 26,446 0 0 0.0
2018 Q3 29,550 2 1 67.7
2018 Q2 30,547 0 0 0.0
2018 Q1 31,917 5 1 156.7
2017 Q4 30,540 1 0 32.7
2017 Q3 41,187 0 0 0.0
2017 Q2 40,707 8 1 196.5
2017 Q1 37,854 4 0 105.7
2016 Q4 35,022 0 0 0.0
2016 Q3 38,483 4 1 103.9
2016 Q2 38,404 0 0 0.0
2016 Q1 39,064 0 0 0.0
2015 Q4 44,371 7 0 157.8
2015 Q3 44,343 0 0 0.0
2015 Q2 40,004 5 1 125.0
2015 Q1 42,592 0 0 0.0
2014 Q4 44,594 6 3 134.5
2014 Q3 42,514 0 0 0.0
2014 Q2 42,796 5 1 116.8
2014 Q1 38,898 0 0 0.0
2013 Q4 38,737 9 4 232.3
2013 Q3 41,260 0 0 0.0
2013 Q2 45,980 9 3 195.7
2013 Q1 46,623 4 1 85.8
2012 Q4 45,891 0 0 0.0
2012 Q3 41,124 1 0 24.3
2012 Q2 41,705 0 0 0.0
2012 Q1 36,980 0 0 0.0
2011 Q4 38,208 2 0 52.3
2011 Q3 38,303 0 0 0.0
2011 Q2 37,753 7 1 185.4
2011 Q1 34,554 0 0 0.0
2010 Q4 26,415 8 3 302.9
2010 Q3 18,260 0 0 0.0
2010 Q2 19,969 11 5 550.9
No fatalities recorded at this mine.

Reportable incidents

13 on file

2019 · 1 incident

May 22, 2019 TX · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Erna Frac Sand, L.C. · Fall from machine

No conditions contributing to the accident.

2015 · 2 incidents

January 21, 2015 TX · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Erna Frac Sand, L.C. · Over-exertion in lifting objects

No damage, no impairment.

January 4, 2015 TX · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator POWERED HAULAGE
Erna Frac Sand, L.C. · Unclassified, insufficient data

No contributing conditions/no impairment.

2014 · 2 incidents

October 10, 2014 TX · Metal/Non-Metal dryer operator, kiln operator, dry plant operator, fluid operator, bed dryer operator HANDLING OF MATERIALS
Erna Frac Sand, L.C. · Over-exertion in lifting objects

NO contributing conditions, Damage or Impairment

June 4, 2014 TX · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Erna Frac Sand, L.C. · Fall to the walkway or working surface

Miner strained a muscle in his shoulder from a slip and fall accident, no danger no impairment

2013 · 2 incidents

May 17, 2013 TX · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Erna Frac Sand, L.C. · Fall from machine

Miner strained his back stepping off excavator, No danger - no impairment,

January 18, 2013 TX · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator FALLING/SLIDING/ROLLING MATERIALS
Erna Frac Sand, L.C. · Struck by falling object

Debris fell from above platform and struck the miner on his hard hat. No damage. No impairment.

2012 · 2 incidents

December 12, 2012 TX · Metal/Non-Metal outside foreman, leadman HANDTOOLS (NONPOWERED)
Erna Frac Sand, L.C. · Contact with hot objects or substances

Dryer chute overflowed and forearm came in contact with material, no damage no impairment

February 11, 2012 TX · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Erna Frac Sand, L.C. · Struck by falling object

Two miners were replacing impeller blocks for a VSI crusher, while removing the old impeller blocks, one block was dropped by another miner and smashed the injured miners left ring finger on the distal joint causing a contusion. Damage or impairment has not been verified at this time.

2011 · 2 incidents

March 30, 2011 TX · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Erna Frac Sand, L.C. · Over-exertion (Not Elsewhere Classified)

The miner was changing an oil filter on a haul truck. When the filter released from the truck the miner pulled a muscle in his groin. No damage or impairment.

2010 · 2 incidents

August 23, 2010 TX · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator POWERED HAULAGE
Erna Frac Sand, L.C. · Struck against stationary object

Clean up using a skid steer, the employee drove to close to a concrete pillar and his left thumb was struck. No damage or impairment.

July 24, 2010 TX · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Erna Frac Sand, L.C. · Fall to the walkway or working surface

The employee injured was washing off a concrete surface with a water hose. No known conditions contributed to the accident, no damage or impairment.