Mining Incidents

Mount Sterling Branch: 144 MSHA citations Coal

Controlled by Arch Resources Inc
Lovely, Martin County, KY  ·  Abandoned
MSHA Mine ID: 1519070

Mount Sterling Branch has $70K in proposed MSHA penalties and $2K outstanding across 4 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
22
Years on record
2007–2012
Latest incident
Jan 2012
Compliance record
MSHA citations since 2007
144
citations
61
significant & substantial
$70,470
proposed penalties
$64,264
paid to date
91% of proposed penalties paid to date, a $6,206 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2007
30
inspections on record
1,515
inspection hours
9.5
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
144 citations across 1,515 inspection hours.
Source: MSHA inspections data, updated weekly.

Mount Sterling Branch has $70K in proposed MSHA penalties and $2K outstanding across 4 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$70K
proposed penalties
$66K
current assessed
$64K
paid to date
$2K
outstanding
143 assessments are final orders; 4 contested dockets.
Of $19K in penalties contested before the Commission, $14K was upheld in final decisions.
As of the most recent assessment on 2013-05-29.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
42.7%
significant & substantial
1.4%
high negligence or reckless
43.4%
reasonably likely or greater
26.6%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 31.5% low, 67.1% moderate, 1.4% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
11 citations taken to the federal commission · 8% of citations on record
  • Settled 10 · 91%
  • Stood as issued 1 · 9%
70%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 10 decided S&S contests · industry: 79%
25%
Penalty reduction in decided contests
$19K proposed, $14K after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2012-10-10.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
KENT 2012-826 Settlement Steele 2013 $15K → $11K
KENT 2013-58 Settlement Steele 2013 $2K → $1K
KENT 2012-1234 Settlement Steele 2013 $2K → $1K
KENT 2009-1517 Default Lesnick 2011 $112 → $112
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.

MSHA sampling at Mount Sterling Branch shows 100% of 78 respirable coal dust samples met the 1.5 mg/m3 standard.

Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Respirable coal dust
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.

Last sampled: 2012-04-17, 14 years ago
100%
within 1.5 mg/m3
78
samples
1.00
dust max (mg/m3)
73 samples taken by MSHA inspectors, 5 by the operator.
Most-sampled occupations
  • HIGHWALL DRILL OPERATOR23
  • BULLDOZER OPERATOR21
  • REFUSE TRUCK DRIVER/BACKFILL TRUCK DRIVE13

Silica (quartz)

Last sampled: 2012-02-10, 14 years ago
41.8
silica avg (%)
2
samples
43.2
silica max (%)
Most-sampled occupations
  • BULLDOZER OPERATOR2

Noise
The share counts noise samples whose measured dose exceeded the 90 dBA permissible exposure limit. It describes the sampled workplace, not what reached the miner's ear: hearing conservation programs and the hearing protection worn during the shift are recorded separately and are not reflected here.

Last sampled: 2012-01-23, 14 years ago
5%
over PEL
39
samples
Most-sampled occupations
  • BULLDOZER OPERATOR16
  • REFUSE TRUCK DRIVER/BACKFILL TRUCK DRIVE9
  • HIGHLIFT OPERATOR/FRONT END LOADER6
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.
Health sampling trend
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.
Respirable coal dust by year
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.
Year within 1.5 mg/m3 samples
2012 100% 15
2011 100% 18
2010 100% 14
2009 100% 11
2008 100% 15
2007 100% 5
Silica (quartz) by year
Year silica avg (%) samples
2012 40.4 1
2011 43.2 1
Noise by year
Year over PEL samples
2012 17% 6
2011 0% 8
2010 0% 6
2009 0% 5
2008 0% 9
2007 20% 5
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.

Mount Sterling Branch recorded 3.97 reportable injury cases per 100 full-time workers in 2012.

Injury rate, 2012
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
3.97
total case rate
0.00
days-away rate
0.000
fatality rate
Above average. The US coal mining average was 3.74 and the all-US-mining average was 2.96 cases per 100 workers.
In Kentucky, coal mining averaged 4.35 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2012 * 3.97 0.00 0.000
2011 1.01 1.01 0.000
2010 2.89 2.89 0.000
2009 3.80 2.28 0.000
2008 4.68 2.68 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. ICG East Kentucky LLC 2006 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Coal production is reported quarterly and lags the current period; the most recent quarters may be incomplete.
Year Employees Coal produced (tons)
2012 28 68,931
2011 78 509,678
2010 81 595,465
2009 101 812,132
2008 111 971,426
2007 64 405,757
Source: MSHA quarterly employment and production, updated weekly.

Mount Sterling Branch sits in Martin County, Kentucky, where the Census mining category is 8.0% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Martin County, Kentucky · Population 11,181
8.0%
Mining share of county employment
$46,185
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2012 Q4 985 0 0 0.0
2012 Q3 5,181 2 2 386.0
2012 Q2 10,873 2 0 183.9
2012 Q1 33,380 9 5 269.6
2011 Q4 46,170 1 1 21.7
2011 Q3 47,091 16 4 339.8
2011 Q2 51,754 0 0 0.0
2011 Q1 53,471 12 7 224.4
Show 15 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2010 Q4 48,026 0 0 0.0
2010 Q3 54,536 7 4 128.4
2010 Q2 52,101 0 0 0.0
2010 Q1 53,166 1 0 18.8
2009 Q4 57,784 0 0 0.0
2009 Q3 63,905 11 2 172.1
2009 Q2 69,575 2 2 28.7
2009 Q1 71,947 9 5 125.1
2008 Q4 69,222 0 0 0.0
2008 Q3 73,985 6 1 81.1
2008 Q2 77,285 0 0 0.0
2008 Q1 78,397 21 9 267.9
2007 Q4 48,914 0 0 0.0
2007 Q3 36,350 3 1 82.5
2007 Q2 18,550 0 0 0.0
No fatalities recorded at this mine.

Reportable incidents

22 on file

2012 · 1 incident

January 16, 2012 KY · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDTOOLS (NONPOWERED)
ICG East Kentucky LLC · Struck by... (Not Elsewhere Classified)

Employee was using a Razor Type knife to cut ties from hoses. While cutting away from body he had his left hand in line of fire. The knife went through the ties and struck his left index finger, resulting in an incision that required 3 stitches.

2011 · 1 incident

February 26, 2011 KY · Coal front-end loader, scraper-loader operator, pan operator, payloader, scraper rig operator POWERED HAULAGE
ICG East Kentucky LLC · Struck against a moving object

Employee was loading binder on coalburg seam. When attempting to load a bucket of material the bucket caught a hard spot that stopped the loader, jarring his whole body especially his back. He contacted the Foreman and denied transportation to the ER. Was X-rayed and told nothing was broke, He started missing work on the 28th and ruled compensatory on March 14.

2010 · 3 incidents

December 16, 2010 KY · Coal front-end loader, scraper-loader operator, pan operator, payloader, scraper rig operator POWERED HAULAGE
ICG East Kentucky LLC · Struck against a moving object

Employee said he was sick, had M.E.T. check him out, his B/P was 190/110. He was transported to ER. After arriving at ER employee said that while pulling cap off of Buffalo seam he caught a hard spot that jarred his neck and back. He worked for a time and the pain and stiffness continued until he got sick and vomit. X-ray was negative and Dr. took him off work starting 12/17/2010.

October 28, 2010 KY · Coal grader operator, roadgrader operator SLIP OR FALL OF PERSON
ICG East Kentucky LLC · Over-exertion (Not Elsewhere Classified)

While parking Grader near end of shift, employee noticed the small door on the right rear at radiator was opened. Holding to hand rail, employee walked to door and while bending over to shut door, his feet slipped and all of his weight was on his left arm and shoulder. He went home and next morning went to Dr. He was taken off work.

June 16, 2010 KY · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
ICG East Kentucky LLC · Struck by falling object

Injury along with other employee was removing a transmission pump from a D11R dozer. He had hooked the pump with a sling onto the boom of his mechanic truck and was in the process of lifting the pump out of the dozer. The pump caught on something and fell, hitting him on the right side of head and right shoulder. Taken to ER-no broken bones, worked until 6/21/2010, LTA

2009 · 6 incidents

October 7, 2009 KY · Coal bulldozer operator, universal operator, heavy equipment operator, operating engineer MACHINERY
ICG East Kentucky LLC · Struck against a moving object

Employee was sitting in a 375 Komatsu dozer at the beginning of shift. The other equipment was parked in line behind him. A D11 dozer was parked directly behind the fill dozer and in the process of getting out of line and to the work area, his blade hit the ripper shank on the 375 dozer. At 7:49 pm the employee notified the foreman that his neck was hurting and he was taken to ER.

July 14, 2009 KY · Coal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
ICG East Kentucky LLC · Struck against a moving object

Employee notified foreman about 8:30 pm on July 14, 2009 that his back had started to hurt. He asked the foreman to fill out accident report Jarring of back from truck was mentioned He was offered a ride to the ER but declined. He went to his personal Dr. the next day and was excused from work. He returned the 17th but left after 4 hrs. 8/3/09 accident determined to be chargeable.

April 30, 2009 KY · Coal bulldozer operator, universal operator, heavy equipment operator, operating engineer SLIP OR FALL OF PERSON
ICG East Kentucky LLC · Fall from machine

Employee stepped in between the grader blade and tire to start up the ladder to the cab of grader. He twisted left knee and fell to the ground. He stated that he heard a popping noise and was unable to put any weight on or stand. He was transported to ER and X-ray showed nothing broke. He seen Family Dr. on May 1, 2009 and returned to work on May 4, 2009. LTA began on May 26, 2009.

April 9, 2009 KY · Coal bulldozer operator, universal operator, heavy equipment operator, operating engineer MACHINERY
ICG East Kentucky LLC · Struck against a moving object

The D11 dozer track jumped segment sprockets and jarred operator's back. Foreman made note of complaint by employee, but accident was not reported to company until 08/14/2009. After investigation it was determined to be a reportable on 08/21/2009.

March 27, 2009 KY · Coal mechanic helper MACHINERY
ICG East Kentucky LLC · Struck by flying object

While replacing cutting edges on a D11R dozer, employee was using an air hammer to remove the dirt and other material from bolt heads. A foreign object was blown behind his safety glasses and into his eye. He went home and used some eye wash Friday and Saturday night. The pain increased on Sunday and he went to ER.

February 13, 2009 KY · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech MACHINERY
ICG East Kentucky LLC · Struck by falling object

Employee was assembling a new 993 wheel loader. Employee was removing bolts that secured rollover protective structure to shipping pallet. When employee cut the first bolt the ROPS shifted breaking the other bolts and fell on employee's foot.

2008 · 9 incidents

September 26, 2008 KY · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech MACHINERY
ICG East Kentucky LLC · Struck by falling object

While lefting to belt line with boom truck a piece of steel fell out and landed on mechanics foot.

July 2, 2008 KY · Coal welder (shop) HANDTOOLS (NONPOWERED)
ICG East Kentucky LLC · Struck by flying object

EE & partner were removing wear plates from bed of rock truck. Employee was using an air chisel to clean plates. his partner was using a hammer to knock plates off. While doing this a piece of metal chipped off struck employee over his right eye at the hairline embedding in his scalp. They both were wearing safety glasses and gloves.

June 20, 2008 KY · Coal greaser, grease man, oiler, lube man, dragline oiler SLIP OR FALL OF PERSON
ICG East Kentucky LLC · Fall onto or against objects

Servicing excavator. After refueling he was in the process of returning the nozzle to the grease truck. The nozzle was not swiveling properly and had leaked some fuel on the tracks. The nozzle gave a twist when he pulled it out and caused him to fall. He landed on right knee & fell to the ground, hitting the back of his head on the tracks. He was unconscious for a few minutes.

June 6, 2008 KY · Coal front-end loader, scraper-loader operator, pan operator, payloader, scraper rig operator POWERED HAULAGE
ICG East Kentucky LLC · Struck against a moving object

EE was working in a new shot making a loading pad. The material was on a different level than the previous shot. In order to move material, he was running the loader bucket into solid rock. On one of the passes he felt pain in stomach. The pain increased until he called the foreman and transported to ER. CAT scan found hernia. Started missing work on 7/16/08, history of hernias.

May 30, 2008 KY · Coal blaster, shooter, shotfirer, explosive worker, powder gang/monkey POWERED HAULAGE
ICG East Kentucky LLC · Struck by powered moving object

Employee raised left hand to keep boom from powder truck from hitting in the face. They were loading holes to be shot. the boom came in contact with the outside part of left hand causing injury. He finish his shift and continued to work until Thursday June 5, 2008 before going to ER.

March 26, 2008 KY · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
ICG East Kentucky LLC · Struck by flying object

Employee was changing teeth on 992G loader bucket (#2366) while hitting teeth with hammer a piece of metal came off of loader and struck him in the chest. It left a small laceration and some bleeding. The foreman was witness and transported to er. x-ray showed no metal present and wound needed 3 stitches. He return to work.

February 11, 2008 KY · Coal bulldozer operator, universal operator, heavy equipment operator, operating engineer MACHINERY
ICG East Kentucky LLC · Struck against a moving object

Employee stated that while running the Kamatsu 375 Co. # 064 dozer on the fill he backed over a rock and jarred his back which he had hurt on 2-02-08 about the same way but had not reported it. He was transported to the ER. He was X-ray and told everything looked fine but on a follow-up told that there might be something wrong with lower back.

January 17, 2008 KY · Coal water truck operator SLIP OR FALL OF PERSON
ICG East Kentucky LLC · Over-exertion (Not Elsewhere Classified)

Coming down the ladder on a 785 B rock truck and the steps were bent under the truck. He missed the bottom steps and stretched his back.

January 10, 2008 KY · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
ICG East Kentucky LLC · Struck by... (Not Elsewhere Classified)

Employee was removing tailgate from a John Deere articulating truck. He had secured a chain to the tailgate and an excavator to take the pressure off of the pin holding the gate. He decided to cut the bolt that holds the pin. After cutting the bolt the tailgate swung, striking the employee in the back on his right side just above his hip.

2007 · 2 incidents

October 23, 2007 KY · Coal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
ICG East Kentucky LLC · Fall from machine

Employee had switch trucks earlier in shift and was returning to the first truck to pick-up something he had forgot. Both trucks were CAT 785B Rock Trucks. He pulled up beside of the other truck and was attempting to go from one cat-walk to the other one. He lost his footing and fell to the ground. The fall was app. 11 feet.

June 12, 2007 KY · Coal bulldozer operator, universal operator, heavy equipment operator, operating engineer MACHINERY
ICG East Kentucky LLC · Struck against a moving object

Employee was building a road above the Taylor Seam in recently shot material. As he was backing up he ran into a rock that had rolled in his tracks. This caused the dozer to come to a quick stop, that jerked and jarred his back. He finished the shift and on his way home he came back to tell foreman of incident. He worked the next shift then has been off since 7/14/2007.