Mining Incidents

Plant 4: 65 MSHA citations Metal/Non-Metal

ERP Iron Ore, LLC · Surface
Controlled by ERP Compliant Fuels, LLC
Coleraine, Itasca County, MN  ·  Abandoned
MSHA Mine ID: 2103817

Plant 4 has $12K in proposed MSHA penalties and $3K outstanding across 1 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
11
Years on record
2015–2016
Latest incident
Oct 2016
Compliance record
MSHA citations since 2014
65
citations
27
significant & substantial
$12,110
proposed penalties
$7,756
paid to date
64% of proposed penalties paid to date, a $4,354 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2014
16
inspections on record
415
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 415 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.

Plant 4 has $12K in proposed MSHA penalties and $3K outstanding across 1 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$12K
proposed penalties
$11K
current assessed
$8K
paid to date
$3K
outstanding
65 assessments are final orders; 1 contested dockets.
Of $1K in penalties contested before the Commission, $100 was upheld in final decisions.
As of the most recent assessment on 2016-09-26.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
41.5%
significant & substantial
1.5%
high negligence or reckless
43.1%
reasonably likely or greater
36.9%
permanently disabling or fatal if injury occurs
Negligence coding: 1.5% none, 7.7% low, 89.2% moderate, 1.5% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
1 citations taken to the federal commission · 2% of citations on record
  • Settled 1 · 100%
0%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 1 decided S&S contests · industry: 79%
91%
Penalty reduction in decided contests
$1K proposed, $100 after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2015-04-22.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
LAKE 2015-0435 Settlement Miller 2015 $1K → $100
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.
Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Metal and nonmetal contaminants (personal samples)
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.

Last sampled: 2015-05-05, 11 years ago
0%
of limit-tested samples over the exposure limit
3
samples
3
limit-tested
Most sampled contaminants
  • Quartz, respirable, >1% Qtz3
Show the individual readings (3)
Date Contaminant Concentration Limit Conc / limit Occupation
2015-05-05 Quartz, respirable, >1% Qtz 0.27 1.54 0.18 Flotation/Concentrator Oper.
2015-05-05 Quartz, respirable, >1% Qtz 0.37 1.25 0.30 Flotation/Concentrator Oper.
2015-05-05 Quartz, respirable, >1% Qtz 0.44 1.2 0.37 Washer Operator
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly. Metal/nonmetal contaminant figures come from MSHA's Personal Health Samples and Area Samples files (public record), updated weekly.

Plant 4 recorded 1.17 reportable injury cases per 100 full-time workers in 2016.

Injury rate, 2016
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
1.17
total case rate
0.59
days-away rate
0.000
fatality rate
Below average. The US metal and nonmetal mining average was 2.17 and the all-US-mining average was 2.59 cases per 100 workers.
In Minnesota, metal and nonmetal mining averaged 2.36 cases per 100 workers that year.
Year total case rate days-away fatal
2016 1.17 0.59 0.000
2015 6.26 3.13 0.000
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Mag Mining LLC 2014 to 2017
  2. ERP Iron Ore, LLC 2017 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2018 5
2017 6
2016 160
2015 141
2014 106
Source: MSHA quarterly employment and production, updated weekly.

Plant 4 sits in Itasca County, Minnesota, where the Census mining category is 1.5% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Itasca County, Minnesota · Population 45,141
1.5%
Mining share of county employment
$66,380
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2018 Q1 2,568 0 0 0.0
2017 Q4 2,200 0 0 0.0
2017 Q3 4,176 0 0 0.0
2017 Q2 2,664 0 0 0.0
2017 Q1 956 0 0 0.0
2016 Q4 84,650 0 0 0.0
2016 Q3 87,186 1 1 11.5
2016 Q2 86,699 0 0 0.0
Show 6 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2016 Q1 82,139 7 2 85.2
2015 Q4 23,801 5 3 210.1
2015 Q3 82,733 0 0 0.0
2015 Q2 70,095 9 3 128.4
2015 Q1 78,923 24 10 304.1
2014 Q4 2,807 0 0 0.0
No fatalities recorded at this mine.

Reportable incidents

11 on file

2016 · 2 incidents

October 3, 2016 MN · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer POWERED HAULAGE
Mag Mining LLC · Struck against a moving object

An equipment operator was operating a 40 ton haul truck when EE encountered a pothole in the road jarring back.

June 25, 2016 MN · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Mag Mining LLC · Caught in, under or between a moving and a stationary object

Employee was assisting another employee in pulling a distributor plug. While handing the plug off, the other employee grabbed the plug with both hands. As EE did so EE's thumb was smashed between the bottom T-handle and the distributor. Part of EE's thumb tip was pinched off.

2015 · 9 incidents

December 6, 2015 MN · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer MACHINERY
Mag Mining LLC · Inhalation of radiations, caustics, toxic and noxious substances

Wire Harness shorted out in a 390 Cat excavator. This triggered the fire suppression system to activate. The employee exited the cab of the excavator as the suppression system went off. The employee may have inhaled some of the suppressant and was sent to the local emergency room for evaluation.

October 6, 2015 MN · Metal/Non-Metal plumber, pipefitter, millwright SLIP OR FALL OF PERSON
Mag Mining LLC · Over-exertion (Not Elsewhere Classified)

Employee was ascending the west stair tower close to the control room level when his knee popped and gave out on the employee. He was carrying a small battery powered portaband. The employee caught himself and was able to get to the control room level where he was seated in a chair and our first aid protocol was initiated.

September 24, 2015 MN · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech MACHINERY
Mag Mining LLC · Struck by... (Not Elsewhere Classified)

Employee was holding a metal collar in his left hand while cleaning it with a hand angle grinder. The wire wheel on the grinder grabbed the collar spinning it into his left palm causing a laceration.

August 29, 2015 MN · Metal/Non-Metal plumber, pipefitter, millwright SLIP OR FALL OF PERSON
Mag Mining LLC · Over-exertion (Not Elsewhere Classified)

Employee was working in the primary building on primary screen #2 taking off spray bars. While stepping down off the ladder he twisted his knee and it was "a little sore." He was offered rest and an ice pack or medical care and he declined stating it was "no big deal." The employee notified management on 9/29/15 that he had a mildly torn meniscus and may require surgery.

August 11, 2015 MN · Metal/Non-Metal plumber, pipefitter, millwright HANDLING OF MATERIALS
Mag Mining LLC · Contact with hot objects or substances

Employee was removing a vick from a 12" slurry tank line. While removing the vick the employee was burned by hot water/steam. The employee sustained burns to both forearms.

August 11, 2015 MN · Metal/Non-Metal dryer operator, kiln operator, dry plant operator, fluid operator, bed dryer operator HANDLING OF MATERIALS
Mag Mining LLC · Contact with hot objects or substances

Employee was removing a vick from a 12" slurry feed line when hot steam/water sprayed out causing burns to the employee's left shoulder, left inner elbow, left hand, left ear.

July 13, 2015 MN · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Mag Mining LLC · Over-exertion in pulling or pushing objects

Employee was pulling out the ramp on a trailer and twisted his back causing lower back pain.

January 23, 2015 MN · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Mag Mining LLC · Over-exertion (Not Elsewhere Classified)

Employee was hurrying down the staircase, when he lost his footing. He had both hands on the handrails which is how he caught himself before falling backward but in doing so, jammed both shoulders. He was seen at the clinic where he was diagnosed with strains and put on restrictions.

January 13, 2015 MN · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Mag Mining LLC · Struck against a moving object

Employee was driving articulating 40ton haul truck on haul road with a fully loaded box. Turned a corner and the box rolled over. Cab stayed upright.