Mining Incidents

Smokey Preparation Plant: 229 MSHA citations Coal

Huntsville, Scott County, TN  ·  Abandoned
MSHA Mine ID: 4001248

Smokey Preparation Plant has $26K in proposed MSHA penalties and $2K outstanding across 4 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
25
Years on record
1989–2010
Latest incident
Aug 2010
Compliance record
MSHA citations since 2000
229
citations
68
significant & substantial
$25,790
proposed penalties
$22,722
paid to date
88% of proposed penalties paid to date, a $3,068 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2000
102
inspections on record
2,466
inspection hours
9.3
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
229 citations across 2,466 inspection hours.
Source: MSHA inspections data, updated weekly.
Imminent-danger orders
A Section 107(a) order removes miners from an area when an inspector finds an imminent danger. Each order is lifted once the condition is corrected, so this counts orders issued, not orders now in effect.
1
Section 107(a) orders
Most recent order: 2012-02-14.
On record since 2012.
Source: MSHA imminent-danger order records, updated weekly.

Smokey Preparation Plant has $26K in proposed MSHA penalties and $2K outstanding across 4 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$26K
proposed penalties
$25K
current assessed
$23K
paid to date
$2K
outstanding
208 assessments are final orders; 4 contested dockets.
Of $6K in penalties contested before the Commission, $5K was upheld in final decisions.
As of the most recent assessment on 2014-12-15.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
32.7%
significant & substantial
2.4%
high negligence or reckless
33.2%
reasonably likely or greater
5.3%
permanently disabling or fatal if injury occurs
Negligence coding: 0.5% none, 6.2% low, 90.9% moderate, 2.4% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
30 citations taken to the federal commission · 13% of citations on record
  • Settled 25 · 83%
  • Stood as issued 5 · 17%
92%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 13 decided S&S contests · industry: 79%
14%
Penalty reduction in decided contests
$6K proposed, $5K after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2012-04-26.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
SE 2012-434 Settlement Bulluck 2014 $3K → $3K
SE 2009-100 Default Lesnick 2011 $1K → $1K
SE 2011-878 Settlement Rae 2012 $808 → $667
SE 2011-568 Settlement Zielinski 2011 $293 → $293
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.

MSHA sampling at Smokey Preparation Plant shows 100% of 147 respirable coal dust samples met the 1.5 mg/m3 standard.

Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Respirable coal dust
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.

Last sampled: 2013-06-27, 13 years ago
100%
within 1.5 mg/m3
147
samples
0.69
dust max (mg/m3)
129 samples taken by MSHA inspectors, 18 by the operator.
Most-sampled occupations
  • MECHANIC25
  • REFUSE TRUCK DRIVER/BACKFILL TRUCK DRIVE24
  • ROAD GRADER OPERATOR19

Silica (quartz)

Last sampled: 2000-02-15, 26 years ago
12.3
silica avg (%)
1
samples
12.3
silica max (%)
Most-sampled occupations
  • ROAD GRADER OPERATOR1

Noise
The share counts noise samples whose measured dose exceeded the 90 dBA permissible exposure limit. It describes the sampled workplace, not what reached the miner's ear: hearing conservation programs and the hearing protection worn during the shift are recorded separately and are not reflected here.

Last sampled: 2013-06-27, 13 years ago
10%
over PEL
61
samples
Most-sampled occupations
  • REFUSE TRUCK DRIVER/BACKFILL TRUCK DRIVE12
  • HIGHLIFT OPERATOR/FRONT END LOADER10
  • BELT MAN/CONVEYOR MAN6
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.
Health sampling trend
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.
Respirable coal dust by year
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.
Year within 1.5 mg/m3 samples
2013 100% 1
2012 100% 1
2011 100% 2
2010 100% 3
2009 100% 18
2008 100% 10
2007 100% 10
2006 100% 10
2005 100% 8
2004 100% 5
2003 100% 16
2002 100% 18
2001 100% 15
2000 100% 30
Noise by year
Year over PEL samples
2013 0% 1
2012 0% 1
2011 0% 2
2009 0% 9
2008 0% 5
2007 0% 9
2006 0% 5
2004 0% 5
2003 0% 5
2002 29% 7
2001 100% 2
2000 20% 10
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.

Smokey Preparation Plant recorded 13.15 reportable injury cases per 100 full-time workers in 2010.

Injury rate, 2010
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
13.15
total case rate
8.77
days-away rate
0.000
fatality rate
Above average. The US coal mining average was 3.96 and the all-US-mining average was 3.20 cases per 100 workers.
In Tennessee, coal mining averaged 5.30 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2010 * 13.15 8.77 0.000
2009 * 0.00 0.00 0.000
2008 * 0.00 0.00 0.000
2007 * 5.32 5.32 0.000
2006 * 5.12 5.12 0.000
2005 * 0.00 0.00 0.000
2004 * 3.59 3.59 0.000
2003 * 3.01 3.01 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Big K Coal Company 1950 to 1976
  2. U S Coal Inc 1976 to 2004
  3. National Coal Corporation 2004 to 2010
  4. National Coal LLC 2010 to 2010
  5. Premium Coal Company,Inc. 2010 to 2012
  6. Pioneer Processing LLC 2013 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2014 3
2013 2
2012 4
2011 6
2010 21
2009 20
2008 19
2007 19
2006 17
2005 28
2004 25
2003 33
2002 28
2001 22
2000 24
Source: MSHA quarterly employment and production, updated weekly.

Smokey Preparation Plant sits in Scott County, Tennessee, where the Census mining category is 0.3% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Scott County, Tennessee · Population 21,969
0.3%
Mining share of county employment
$42,679
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2014 Q4 32 1 0 31250.0
2014 Q3 720 0 0 0.0
2014 Q2 1,070 2 1 1869.2
2014 Q1 1,005 0 0 0.0
2013 Q4 645 2 0 3100.8
2013 Q3 527 0 0 0.0
2013 Q2 656 0 0 0.0
2013 Q1 451 0 0 0.0
Show 51 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2012 Q4 2,212 0 0 0.0
2012 Q3 2,463 0 0 0.0
2012 Q2 2,143 6 1 2799.8
2012 Q1 636 46 4 72327.0
2011 Q4 2,391 1 0 418.2
2011 Q3 4,471 4 2 894.7
2011 Q2 3,414 8 3 2343.3
2010 Q4 15,753 0 0 0.0
2010 Q3 11,874 5 0 421.1
2010 Q2 6,275 3 1 478.1
2010 Q1 11,724 5 3 426.5
2009 Q4 10,059 0 0 0.0
2009 Q3 11,078 4 4 361.1
2009 Q2 9,107 0 0 0.0
2009 Q1 10,410 7 2 672.4
2008 Q4 9,165 0 0 0.0
2008 Q3 10,477 2 0 190.9
2008 Q2 9,476 8 5 844.2
2008 Q1 12,045 3 1 249.1
2007 Q4 9,359 4 0 427.4
2007 Q3 11,523 11 5 954.6
2007 Q2 9,840 0 0 0.0
2007 Q1 6,889 3 0 435.5
2006 Q4 7,478 0 0 0.0
2006 Q3 8,907 2 2 224.5
2006 Q2 9,051 0 0 0.0
2006 Q1 13,645 3 2 219.9
2005 Q4 15,177 0 0 0.0
2005 Q3 21,412 0 0 0.0
2005 Q2 16,902 0 0 0.0
2005 Q1 15,322 2 1 130.5
2004 Q4 22,498 0 0 0.0
2004 Q3 10,879 1 0 91.9
2004 Q2 11,122 2 0 179.8
2004 Q1 11,154 0 0 0.0
2003 Q4 15,453 0 0 0.0
2003 Q3 16,749 0 0 0.0
2003 Q2 16,030 0 0 0.0
2003 Q1 18,256 5 1 273.9
2002 Q4 17,927 0 0 0.0
2002 Q3 19,572 3 0 153.3
2002 Q2 15,737 3 3 190.6
2002 Q1 15,324 4 0 261.0
2001 Q4 8,342 0 0 0.0
2001 Q3 8,951 1 0 111.7
2001 Q2 11,731 0 0 0.0
2001 Q1 10,185 1 0 98.2
2000 Q4 8,225 0 0 0.0
2000 Q3 10,788 5 1 463.5
2000 Q2 12,917 0 0 0.0
2000 Q1 14,664 4 1 272.8
No fatalities recorded at this mine.

Reportable incidents

25 on file

2010 · 3 incidents

August 22, 2010 TN · Coal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
National Coal Corporation · Over-exertion (Not Elsewhere Classified)

Employee was taking a pipe apart above clean coal screen on 3rd Floor. Twisted left knee stepping down off screen. Knee swelled up over night and he couldn't put much weight on it the next day.

March 17, 2010 TN · Coal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver HANDTOOLS (NONPOWERED)
National Coal Corporation · Struck by... (Not Elsewhere Classified)

Inner fender of truck came loose - used zipties to secure fender back, knife slipped cutting old tie off and cut wrist

February 15, 2010 TN · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
National Coal Corporation · Struck by flying object

Putting safety glasses on, something went in eye. Either came off glasses or could have come off cap.

2007 · 2 incidents

September 7, 2007 TN · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
National Coal Corporation · Struck by... (Not Elsewhere Classified)

Cut his left knee with a utility knife.

August 20, 2007 TN · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
National Coal Corporation · Over-exertion (Not Elsewhere Classified)

Stepped off back of mechanic's truck and turned body before picking foot up and twisting knee.

2006 · 1 incident

January 7, 2006 TN · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
National Coal Corporation · Over-exertion (Not Elsewhere Classified)

Pulled muscle in lower back while repairing Mack truck drive line.

2004 · 1 incident

July 1, 2004 TN · Coal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
National Coal Corporation · Over-exertion (Not Elsewhere Classified)

EMPLOYEE TWISTED HIS RT. KNEE WHILE CLEANING HYDRO-CYCLONE IN PREP. PLANT. ACCIDENT OCCURRED ON 7/01/04, EE SOUGHT TREATMENT IN AUGUST.

2003 · 1 incident

May 12, 2003 TN · Coal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDTOOLS (NONPOWERED)
U S Coal Inc · Over-exertion (Not Elsewhere Classified)

EE WAS ATTEMPTING TO TIGHTEN HAND WHEEL TYPE BRAKE ON RAIL CAR. STRAINING TO TIGHTEN BRAKE, EE PULLED A MUSCLE IN HIS BACK.

2002 · 1 incident

January 8, 2002 TN · Coal truck driver HANDTOOLS (NONPOWERED)
U S Coal Inc · Struck by... (Not Elsewhere Classified)

USING HAMMER TO DRIVE BEARING OUT OF A GEAR. STRUCK LEFT THUMB WITH HAMMER.

2001 · 1 incident

July 16, 2001 TN · Coal truck driver SLIP OR FALL OF PERSON
U S Coal Inc · Fall onto or against objects

EE WAS HELPING INSTALL A 20 HP MOTOR ON RAW COAL SCREEN, LOST HIS FOOTING, SLIPPED AND FELL STRIKING HANDRAIL.

2000 · 2 incidents

November 11, 2000 TN · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Unknown operator · Over-exertion (Not Elsewhere Classified)

WHILE CHANGING BRAKE PADS ON A CAT 43B BACKHOE EE WAS TURNING REAR END UP ON HIS SIDE IN OREDERTO GET DISK LINED UP HE FELT A SHARP PAIN IN HISRIGHT LOWER BACK

March 2, 2000 TN · Coal mine manager, mine foreman, mine owner HANDLING OF MATERIALS
Unknown operator · Over-exertion in lifting objects

EMPLOYEE WAS PULLING ON CABLE FOR TRAIN CARS AND FELT A SHARP PAIN IN LEFT KNEE. THIS WAS A NO LOST TIME ACCIDENT UNTIL 4/3/00. EMPLOYEE WORKED 4/4/00 AND HAS BEEN OFF SINCE.

1999 · 3 incidents

September 15, 1999 TN · Coal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver HANDLING OF MATERIALS
U S Coal Inc · Caught in, under or between a moving and a stationary object

EE WAS REPLACING TAIL GATE SEAL ON REFUSE TRUCK, USING 6"X6" CRIB BLOCK TO HOLD TAIL GATE OPEN. CRIB BLOCK SLID OUT FROM BETWEEN THE BED AND TAILGATE AND HIT HIM ON THE LEFT FOOT BRUISING HIS BIG TOE.

June 25, 1999 TN · Coal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDTOOLS (NONPOWERED)
U S Coal Inc · Struck by... (Not Elsewhere Classified)

EE HAD A UTILITY KNIFE TAPED TO AN ALL THREAD END USING IT TO CUT A PIECE OF BELTING OUT OF A PUMP SUCTION PIPE. HE TRIED TO TAKE THE ALL THREAD & UTILITY KNIFE LOSE BY PULLING THEM APART WHEN HAND SLIPPED ACROSS KNIFE & CUT FINGER.

April 7, 1999 TN · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
U S Coal Inc · Over-exertion (Not Elsewhere Classified)

EE WAS INSTALLING A PLANITARY GEAR HOUSING ON A CAT 980C HIGHLIFT WHEN HE FELT A PAIN IN HIS LOWER BACK ON RIGHT SIDE. HE FINISED THE SHIFT AND WORKED THE NEXT SCHEDULED SHIFT, SO THERE WAS O IMMEDIATE LOST TIME. HE TOOK A PERSONNEL DAY ON MAY 11,1999, THAT WAS THE ONLY DAY HE HAD MISSED UNTIL TODAY. HE HAD A DISPUT WITH HIS SUPERVISOR ON 6-11-99 & THEN DECIDED TO SEE A DR.

1997 · 2 incidents

May 14, 1997 TN · Coal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver OTHER
U S Coal Inc · Over-exertion (Not Elsewhere Classified)

A NEW INJURY - TRIED TO ATTACHED TO PREVIOUS INJURY.

February 20, 1997 TN · Coal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver HANDLING OF MATERIALS
U S Coal Inc · Over-exertion (Not Elsewhere Classified)

WAS USING A SHOVEL TO CLEAN OUT SUMP HOLE. HE TWISTED SIDEWAYS TO EMPTY SHOVEL AND STRAINED A MUSCLE.

1996 · 1 incident

March 8, 1996 TN · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech MACHINERY
U S Coal Inc · Struck by flying object

ANOTHER WORKER WAS USING A GRINDER AND IT BOUNCED SOMETHING OFF WALL AND INTO HIS EYE. HE HAD HIS BACK TURNED TO THE GRINDER.

1995 · 3 incidents

August 22, 1995 TN · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
U S Coal Inc · Over-exertion in lifting objects

SHOVELING COAL FROM UNDER A BELTLINE (LOOSE COALINTO A BACKHOE BUCKET HE FELT A PULL IN HIS LOWER BACK.

July 10, 1995 TN · Coal welder (shop) MACHINERY
U S Coal Inc · Struck by... (Not Elsewhere Classified)

WELDING A PIECE OR FOREGIN OBJECT GOT INTO EYE.

July 5, 1995 TN · Coal prep plant foreman, supervisor, mill plant supervisor, kiln supervisor MACHINERY
U S Coal Inc · Struck by flying object

EMPLOYEE WAS USING A GRINDER, A FOREIGN OBJECT GOT INTO EYE UNDER SAFETY GLASSES.

1994 · 1 incident

December 14, 1994 TN · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
U S Coal Inc · Fall from ladders

WORKING ON HEAVY MEDIA PUMP ON A STEP LADDER. FELL OFF THE STEP LADDER, AND HURT BACK.

1993 · 1 incident

August 31, 1993 TN · Coal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman MACHINERY
U S Coal Inc · Struck by... (Not Elsewhere Classified)

HE WAS USING A CHAIN SAW TO CLEAR HIGH OF WAY CUT INTO A 3 INCH FREE. WHEN THE TREE KICKED THROWING THE SAW AGAINST HIS LEG HIS PANTS LEG KEEP PULLING THE SAW INTO HIS ELG REPETEDLY.

1992 · 1 incident

April 15, 1992 TN · Coal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
U S Coal Inc · Over-exertion (Not Elsewhere Classified)

WORKING ON UNDERFLOW PUMP APPARENTLY STRIANED BACK.

1989 · 1 incident

January 11, 1989 TN · Coal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDTOOLS (NONPOWERED)
U S Coal Inc · Caught in, under or between (Not Elsewhere Classified)

PLACED HAND ON AIR JACK, IT RECOILED AND CAUGHT THE END OF FINGER ON LEFT HAND.