Mining Incidents

Emerson Quarry: 1 recorded fatality Metal/Non-Metal

Sterling, Whiteside County, IL  ·  Active
MSHA Mine ID: 1100400

Emerson Quarry has $23K in proposed MSHA penalties and $0 outstanding across 7 contested dockets, plus health sampling and the full incident record.

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Fatalities
1
Total incidents
5
Years on record
1998–2001
Latest incident
Jul 2001
Compliance record
MSHA citations since 2000
154
citations
28
significant & substantial
$23,255
proposed penalties
$23,004
paid to date
99% of proposed penalties paid to date, a $251 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2000
54
inspections on record
688
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 688 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.

Emerson Quarry has $23K in proposed MSHA penalties and $0 outstanding across 7 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$23K
proposed penalties
$23K
current assessed
$23K
paid to date
$0
outstanding
150 assessments are final orders; 7 contested dockets.
Of $221K in penalties contested before the Commission, $41K was upheld in final decisions.
As of the most recent assessment on 2025-11-05.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
18.2%
significant & substantial
6.5%
high negligence or reckless
19.5%
reasonably likely or greater
39.6%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 18.8% low, 74.7% moderate, 6.5% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
LAKE20010196M Settlement Schroeder 2002 $120K → $30K
LAKE20010110M Settlement Schroeder 2002 $55K → $5K
LAKE20010197M Settlement Schroeder 2002 $40K → $5K
LAKE20010157M Settlement Schroeder 2002 $5K → $525
LAKE20030088M Settlement Schroeder 2003 $667 → $501
LAKE20030125M Settlement Barbour 2003 $450 → $400
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.
Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Metal and nonmetal contaminants (personal samples)
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.

Last sampled: 2023-05-24, 3 years ago
50%
of limit-tested samples over the exposure limit
9
samples
2
limit-tested
Most sampled contaminants
  • Quartz, respirable, >1% Qtz11 over
  • Respirable dust, <.1mg7
  • Nuisance dust, total, <1% Qtz1
Show the individual readings (9)
Date Contaminant Concentration Limit Conc / limit Occupation
2001-07-10 Quartz, respirable, >1% Qtz 0.78 0.62 1.26 Bulldozer Operator
2023-05-24 Nuisance dust, total, <1% Qtz 1.64 10 0.16 Front-end Loader Operator
2023-05-24 Respirable dust, <.1mg 0 Front-end Loader Operator
2019-09-24 Respirable dust, <.1mg 0 Front-end Loader Operator
2019-09-24 Respirable dust, <.1mg 0 Front-end Loader Operator
2015-10-14 Respirable dust, <.1mg 0 Front-end Loader Operator
2015-10-14 Respirable dust, <.1mg 0 Front-end Loader Operator
2011-06-29 Respirable dust, <.1mg 0 Front-end Loader Operator
2011-06-29 Respirable dust, <.1mg 0 Front-end Loader Operator
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly. Metal/nonmetal contaminant figures come from MSHA's Personal Health Samples and Area Samples files (public record), updated weekly.
Ownership history
  1. Rein-Schultz & Dahl Of Illinois Inc 1950 to 1985
  2. Frank N Butler Company 1985 to 2004
  3. Alliance Materials, Inc. 2004 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2026 3
2025 4
2024 4
2023 4
2022 4
2021 4
2020 3
2019 4
2018 4
2017 4
2016 4
2015 4
2014 4
2013 4
2012 4
2011 4
2010 4
2009 4
2008 5
2007 5
2006 5
2005 5
2004 5
2003 5
2002 9
2001 8
2000 8
Source: MSHA quarterly employment and production, updated weekly.

Emerson Quarry sits in Whiteside County, Illinois, where the Census mining category is 0.2% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Whiteside County, Illinois · Population 55,192
0.2%
Mining share of county employment
$64,536
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2026 Q2 1,612 0 0 0.0
2026 Q1 1,071 0 0 0.0
2025 Q4 1,602 3 0 1872.7
2025 Q3 1,826 0 0 0.0
2025 Q2 1,652 1 0 605.3
2025 Q1 647 2 1 3091.2
2024 Q4 1,616 0 0 0.0
2024 Q3 1,828 0 0 0.0
Show 96 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2024 Q2 1,693 2 0 1181.3
2024 Q1 1,182 2 0 1692.0
2023 Q4 1,580 0 0 0.0
2023 Q3 1,837 0 0 0.0
2023 Q2 1,690 2 1 1183.4
2023 Q1 1,200 1 0 833.3
2022 Q4 1,612 0 0 0.0
2022 Q3 1,811 0 0 0.0
2022 Q2 1,611 2 0 1241.5
2022 Q1 1,252 0 0 0.0
2021 Q4 1,515 1 0 660.1
2021 Q3 1,706 2 0 1172.3
2021 Q2 1,418 4 0 2820.9
2021 Q1 1,227 0 0 0.0
2020 Q4 1,671 0 0 0.0
2020 Q3 1,469 0 0 0.0
2020 Q2 1,384 1 0 722.5
2020 Q1 1,260 0 0 0.0
2019 Q4 1,918 0 0 0.0
2019 Q3 2,412 0 0 0.0
2019 Q2 2,184 4 0 1831.5
2019 Q1 1,286 0 0 0.0
2018 Q4 1,822 0 0 0.0
2018 Q3 2,354 13 5 5522.5
2018 Q2 1,840 0 0 0.0
2018 Q1 1,520 0 0 0.0
2017 Q4 1,657 0 0 0.0
2017 Q3 2,224 0 0 0.0
2017 Q2 1,836 0 0 0.0
2017 Q1 1,505 0 0 0.0
2016 Q4 1,794 3 0 1672.2
2016 Q3 1,900 0 0 0.0
2016 Q2 1,698 0 0 0.0
2016 Q1 1,562 0 0 0.0
2015 Q4 1,963 3 1 1528.3
2015 Q3 2,021 1 0 494.8
2015 Q2 1,751 6 0 3426.6
2015 Q1 1,356 0 0 0.0
2014 Q4 1,570 0 0 0.0
2014 Q3 1,721 7 2 4067.4
2014 Q2 1,622 0 0 0.0
2014 Q1 1,560 6 0 3846.2
2013 Q4 2,031 0 0 0.0
2013 Q3 2,088 2 0 957.9
2013 Q2 1,674 1 0 597.4
2013 Q1 1,921 6 1 3123.4
2012 Q4 2,272 0 0 0.0
2012 Q3 2,068 0 0 0.0
2012 Q2 2,055 0 0 0.0
2012 Q1 1,640 0 0 0.0
2011 Q4 2,139 7 0 3272.6
2011 Q3 2,327 0 0 0.0
2011 Q1 1,897 0 0 0.0
2010 Q4 2,056 0 0 0.0
2010 Q3 2,240 7 0 3125.0
2010 Q2 2,069 0 0 0.0
2010 Q1 1,525 0 0 0.0
2009 Q4 2,130 0 0 0.0
2009 Q3 2,098 6 3 2859.9
2009 Q2 1,805 0 0 0.0
2009 Q1 1,376 0 0 0.0
2008 Q4 2,442 0 0 0.0
2008 Q3 2,649 0 0 0.0
2008 Q2 2,668 0 0 0.0
2008 Q1 1,605 0 0 0.0
2007 Q4 2,828 6 0 2121.6
2007 Q3 3,047 0 0 0.0
2007 Q2 2,500 0 0 0.0
2007 Q1 1,341 0 0 0.0
2006 Q4 2,740 3 1 1094.9
2006 Q3 3,023 0 0 0.0
2006 Q2 3,156 0 0 0.0
2006 Q1 1,666 0 0 0.0
2005 Q4 2,791 5 1 1791.5
2005 Q3 3,096 0 0 0.0
2005 Q2 2,551 0 0 0.0
2005 Q1 1,781 4 0 2245.9
2004 Q4 3,088 0 0 0.0
2004 Q3 3,053 2 0 655.1
2004 Q2 3,416 0 0 0.0
2004 Q1 2,129 0 0 0.0
2003 Q3 0 0 0
2003 Q2 4,207 0 0 0.0
2003 Q1 4,030 0 0 0.0
2002 Q4 5,065 12 5 2369.2
2002 Q3 5,847 0 0 0.0
2002 Q2 5,433 3 0 552.2
2002 Q1 3,340 0 0 0.0
2001 Q4 4,605 0 0 0.0
2001 Q3 6,223 1 0 160.7
2001 Q2 5,517 0 0 0.0
2001 Q1 1,592 0 0 0.0
2000 Q4 3,969 0 0 0.0
2000 Q3 6,542 4 0 611.4
2000 Q2 5,634 0 0 0.0
2000 Q1 1,613 0 0 0.0

Fatalities at this mine

1 recorded
November 18, 1999 IL · Metal/Non-Metal backhoe operator, trackhoe operator Fatality · POWERED HAULAGE
Frank N Butler Company · Struck against a moving object

FROM PRELIMINARY: THE SCRAPER WAS ASCENDING A RAMP AFTER BEING LOADED AND STOPPED JUST AS IT APPROACHED THE CREST. IT TRAVELED BACKWARD DOWN RAMP ABOUT 90 FEET, PROCEEDED OVER THE HIGHWALL AND DROPPED 78 FEET TO THE QUARRY FLOOR.

Reportable incidents

4 on file (excluding fatalities above)

2001 · 1 incident

1998 · 3 incidents

March 26, 1998 IL · Metal/Non-Metal electrician, lineman ELECTRICAL
Frank N Butler Company · Flash burns (electric)

CONDUCTING CONTINUITY AND RESISTANCE OF GROUND SYSTEM. A FALT OCCURRED IN THE ENERGIZED 480 VOLT MAIN DISCONNECT SWITCH FOR OIL HOUSE RESULTING IN PHASE TO GROUND AND PHASE TO PHASE FALT. THE HIGH TEMPERATURE ARC CAUSED BURNS TO FACE AND HANDS AND ELECTRICAL SHOCK.

March 26, 1998 IL · Metal/Non-Metal electrician, lineman ELECTRICAL
Frank N Butler Company · Flash burns (electric)

CONDUCTING CONTINUITY AND RESISTANCE OF GROUND SYSTEM. A FALT OCCURRED IN THE ENERGIZED 480 VOLT MAIN DISCONNECT SWITCH FOR OIL HOUSE RESULTING IN PHASE TO GROUND AND PHASE TO PHASE FALT. THE HIGH TEMPERATURE ARC CAUSED BURNS TO FACE AND HANDS AND ELECTRICAL SHOCK.