Mining Incidents

Fox River Quarry: 24 MSHA citations Metal/Non-Metal

Controlled by Lafarge S A
South Elgin, Kane County, IL  ·  Abandoned
MSHA Mine ID: 1100061

Fox River Quarry has $2K in proposed MSHA penalties and $0 outstanding across 2 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
16
Years on record
1988–2005
Latest incident
Sep 2005
Compliance record
MSHA citations since 2000
24
citations
3
significant & substantial
$1,538
proposed penalties
$1,434
paid to date
93% of proposed penalties paid to date, a $104 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2000
21
inspections on record
431
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 431 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.

Fox River Quarry has $2K in proposed MSHA penalties and $0 outstanding across 2 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$2K
proposed penalties
$1K
current assessed
$1K
paid to date
$0
outstanding
24 assessments are final orders; 2 contested dockets.
Of $244 in penalties contested before the Commission, $140 was upheld in final decisions.
As of the most recent assessment on 2006-12-12.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
12.5%
significant & substantial
0.0%
high negligence or reckless
12.5%
reasonably likely or greater
75.0%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 25.0% low, 75.0% moderate, 0.0% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
LAKE20010206M Settlement Barbour 2001 $131 → $55
LAKE20020021M Settlement Barbour 2002 $113 → $85
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.
Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Metal and nonmetal contaminants (personal samples)
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.

Last sampled: 2007-05-09, 19 years ago
0%
of limit-tested samples over the exposure limit
16
samples
12
limit-tested
Most sampled contaminants
  • Quartz, respirable, >1% Qtz11
  • Respirable dust, <.1mg4
  • Nuisance dust, respirable, <1% Qtz1
Show the individual readings (16)
Date Contaminant Concentration Limit Conc / limit Occupation
2007-05-09 Quartz, respirable, >1% Qtz 0.38 1.72 0.22 Crusher Oper/Worker
2007-05-09 Respirable dust, <.1mg 0 Complete Load-Haul-Dump
2007-05-09 Nuisance dust, respirable, <1% Qtz 0.28 10 0.03 Complete Load-Haul-Dump
2007-05-09 Quartz, respirable, >1% Qtz 0.85 1.58 0.54 Laborer, Bullgang
2004-10-06 Quartz, respirable, >1% Qtz 0.31 1.81 0.17 Ground Control/Timberman
2004-10-06 Quartz, respirable, >1% Qtz 1.05 1.36 0.77 Crusher Oper/Worker
2004-10-06 Quartz, respirable, >1% Qtz 0.16 1.36 0.12 Truck Driver
2004-10-06 Quartz, respirable, >1% Qtz 0.28 1.69 0.17 Front-end Loader Operator
2003-07-30 Respirable dust, <.1mg 0 Backhoe Operator
2003-07-30 Quartz, respirable, >1% Qtz 0.31 2.52 0.12 Bulldozer Operator
2003-07-16 Quartz, respirable, >1% Qtz 0.22 1.45 0.15 Bobcat Operator
2003-07-16 Quartz, respirable, >1% Qtz 0.18 1.01 0.18 Bobcat Operator
2003-07-16 Respirable dust, <.1mg 0 Truck Driver
2003-07-16 Respirable dust, <.1mg 0 Utility Man
2002-07-10 Quartz, respirable, >1% Qtz 0.24 1.11 0.22 Laborer, Bullgang
2002-07-10 Quartz, respirable, >1% Qtz 0.29 1.15 0.25 Laborer, Bullgang
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly. Metal/nonmetal contaminant figures come from MSHA's Personal Health Samples and Area Samples files (public record), updated weekly.

Fox River Quarry recorded 0.00 reportable injury cases per 100 full-time workers in 2007.

Injury rate, 2007
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
0.00
total case rate
0.00
days-away rate
0.000
fatality rate
Below average. The US metal and nonmetal mining average was 3.30 and the all-US-mining average was 3.77 cases per 100 workers.
In Illinois, metal and nonmetal mining averaged 3.14 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2007 * 0.00 0.00 0.000
2006 * 0.00 0.00 0.000
2005 * 3.50 3.50 0.000
2004 * 3.34 0.00 0.000
2003 * 0.00 0.00 0.000
2002 * 0.00 0.00 0.000
2001 * 0.00 0.00 0.000
2000 * 0.00 0.00 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Lafarge Fox River Inc 1950 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2007 33
2006 33
2005 25
2004 24
2003 23
2002 24
2001 23
2000 21
Source: MSHA quarterly employment and production, updated weekly.

Fox River Quarry sits in Kane County, Illinois, where the Census mining category is 0.1% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Kane County, Illinois · Population 516,097
0.1%
Mining share of county employment
$100,678
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2007 Q4 15,573 0 0 0.0
2007 Q3 15,330 0 0 0.0
2007 Q2 22,101 0 0 0.0
2007 Q1 19,972 0 0 0.0
2006 Q4 20,128 3 0 149.0
2006 Q3 20,041 0 0 0.0
2006 Q2 18,881 0 0 0.0
2006 Q1 17,255 0 0 0.0
Show 24 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2005 Q4 6,575 0 0 0.0
2005 Q3 14,945 0 0 0.0
2005 Q2 21,666 0 0 0.0
2005 Q1 14,010 0 0 0.0
2004 Q4 14,494 0 0 0.0
2004 Q3 14,547 0 0 0.0
2004 Q2 16,680 0 0 0.0
2004 Q1 14,178 0 0 0.0
2003 Q4 15,397 0 0 0.0
2003 Q3 16,105 1 0 62.1
2003 Q2 15,927 0 0 0.0
2003 Q1 10,184 0 0 0.0
2002 Q4 13,064 0 0 0.0
2002 Q3 16,902 2 0 118.3
2002 Q2 16,373 0 0 0.0
2002 Q1 14,596 0 0 0.0
2001 Q4 14,359 0 0 0.0
2001 Q3 16,078 1 1 62.2
2001 Q2 15,460 4 1 258.7
2001 Q1 14,199 0 0 0.0
2000 Q4 12,597 0 0 0.0
2000 Q3 15,800 0 0 0.0
2000 Q2 16,400 4 0 243.9
2000 Q1 13,234 0 0 0.0
No fatalities recorded at this mine.

Reportable incidents

16 on file

2005 · 1 incident

September 12, 2005 IL · Metal/Non-Metal belt foreman, maintenance foreman, maintenance supervisor SLIP OR FALL OF PERSON
Lafarge Fox River Inc · Fall onto or against objects

While moving a 2" airline, EE stepped on a 4" discharge line that caused his fall and broke leg.

2004 · 1 incident

March 30, 2004 IL · Metal/Non-Metal crane operator, mobile equipment operator (meo), dragline operator, dropball operator, rigger HANDLING OF MATERIALS
Lafarge Fox River Inc · Struck by falling object

When cleaning product chute for maintenance/ repair frozen material slid down and hit left knee. Follow up doctor visit (6-17-04) EE stated that knee still hurt.

2002 · 1 incident

January 10, 2002 IL · Metal/Non-Metal truck driver POWERED HAULAGE
Lafarge Fox River Inc · Struck against a moving object

HE WAS DRIVING TO GET RELOADED AND HIT A HOLE INTHE GROUND AND HIS BACK GOT HURT.

1999 · 1 incident

1995 · 4 incidents

August 18, 1995 IL · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer HANDTOOLS (NONPOWERED)
Lafarge Fox River Inc · Struck by flying object

EMP WAS TIGHTENING A LOCK NUT ON A BEARING WITH A HAMMER WHEN A PIECE OF METAL CAME OFF AND WENTINTO THE EYE.

May 20, 1995 IL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman POWERED HAULAGE
Lafarge Fox River Inc · Caught in, under or between (Not Elsewhere Classified)

THE EMPLOYEE PUT A LADDER ON THE SIDE OF THE CONVEYOR AND ACCIDENTALLY GRABBED THE ELECTRIC MOTOR SHEAVE AND CAUGHT HIS HAND BETWEEN THE DRIVE BELTS AND SHEAVE CAUSING AN OPEN FRACTURE OF THE RIGHT LONG FINGER DISTAL.

February 13, 1995 IL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDTOOLS (NONPOWERED)
Lafarge Fox River Inc · Struck by... (Not Elsewhere Classified)

WHILE SPLICING CONVEYOR BELT, EE CUT LEG WITH UTILITY KNIFE, CAUSING A LACERATION WHICH REQUIRED SUTURES.

February 2, 1995 IL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman SLIP OR FALL OF PERSON
Lafarge Fox River Inc · Fall to the walkway or working surface

SLIPPED AND FELL ON THE ICE WHILE MOVING AND SETTING UP EQUIPMENT. THE IMPRESSIONS/DIAGNOSIS WAS A FRACTURE OF THE 9TH RIB.

1994 · 2 incidents

August 9, 1994 IL · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver STEPPING OR KNEELING ON OBJECT
Lafarge Fox River Inc · Struck against stationary object

BLASTER WAS LOADING SHOT, CARRYIN G50# OF ANFO, STEPPED ON ROCK. HURT LEFT KNEE.

March 25, 1994 IL · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer SLIP OR FALL OF PERSON
Lafarge Fox River Inc · Over-exertion (Not Elsewhere Classified)

OPERATING ENGINEER WAS WORKING IN MUDDY CONDITIONS, THERE WAS A CRACK UNDERNEATH MUD. HE WENT TO TURN AND TURNE DLEFT ANKLE FOOT STARTED TO SWELL UP.

1993 · 1 incident

1992 · 1 incident

May 29, 1992 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Lafarge Fox River Inc · Caught in, under or between a moving and a stationary object

WHILE IN THE PROCESS OF MOVING A 3" GAS POWERED PUMP HE SMASHED HIS LITTLE FINGER OF HIS LEFT HAND BETWEEN THE TRAILER TONGUE AND THE STIFF LEG.

1991 · 1 incident

1990 · 1 incident

February 21, 1990 IL · Metal/Non-Metal welder (shop) MACHINERY
Lafarge Fox River Inc · Struck by flying object

HEATING NUTS ON PC OF EQUIPEMENT SO THAT THEY COULD BE REMOVED ANOTHER OPER USING IMPACT WRENCH TO REMOVE THE LIP WAS CUT AND FRONT TOOTH CHIPPED. STITCHED UP AND HAD ROOT CANAL

1989 · 1 incident

March 2, 1989 IL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Lafarge Fox River Inc · Fall to the walkway or working surface

HE WAS GOING TO SHUT OFF THE CONVEYOR AND SLIPPED ON SOME ICE/SNOW, FELL, AND FRACTURED HIS LEFT LEG.

1988 · 1 incident

January 18, 1988 IL · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer SLIP OR FALL OF PERSON
Lafarge Fox River Inc · Fall onto or against objects

EMPLOYEE SLIPPED ON ICY EQUIPMENT AND CUT RIGHT ELBOW REQUIRING THREE STITCHES.