Mining Incidents

Lemont Quarry & Mill: 43 MSHA citations Metal/Non-Metal

Controlled by Vulcan Materials Company
Romeoville, Will County, IL  ·  Abandoned
MSHA Mine ID: 1101546

Lemont Quarry & Mill has $3K in proposed MSHA penalties and $0 outstanding across 1 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
24
Years on record
1986–2004
Latest incident
Apr 2004
Compliance record
MSHA citations since 2000
43
citations
7
significant & substantial
$3,243
proposed penalties
$3,152
paid to date
97% of proposed penalties paid to date, a $91 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2000
17
inspections on record
423
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 423 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.

Lemont Quarry & Mill has $3K in proposed MSHA penalties and $0 outstanding across 1 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$3K
proposed penalties
$3K
current assessed
$3K
paid to date
$0
outstanding
43 assessments are final orders; 1 contested dockets.
Of $281 in penalties contested before the Commission, $190 was upheld in final decisions.
As of the most recent assessment on 2004-12-01.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
16.3%
significant & substantial
9.3%
high negligence or reckless
16.3%
reasonably likely or greater
37.2%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 23.3% low, 67.4% moderate, 9.3% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
LAKE20010075M Settlement Melick 2001 $281 → $190
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.
Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Metal and nonmetal contaminants (personal samples)
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.

Last sampled: 2004-12-01, 21 years ago
14%
of limit-tested samples over the exposure limit
9
samples
7
limit-tested
Most sampled contaminants
  • Quartz, respirable, >1% Qtz71 over
  • Respirable dust, <.1mg2
Show the individual readings (9)
Date Contaminant Concentration Limit Conc / limit Occupation
2003-02-12 Quartz, respirable, >1% Qtz 3.49 2.47 1.41 Utility Man
2004-12-01 Respirable dust, <.1mg 0 Crusher Oper/Worker
2004-09-15 Quartz, respirable, >1% Qtz 0.28 1.31 0.21 Ground Control/Timberman
2004-09-15 Quartz, respirable, >1% Qtz 0.12 1.03 0.12 Front-end Loader Operator
2004-09-15 Quartz, respirable, >1% Qtz 0.23 1.49 0.15 Screen/Scalper Operator
2004-09-15 Quartz, respirable, >1% Qtz 0.15 1.07 0.14 Crusher Oper/Worker
2003-10-21 Respirable dust, <.1mg 0 Crusher Oper/Worker
2003-10-21 Quartz, respirable, >1% Qtz 0.13 1.06 0.12 Laborer, Bullgang
2003-02-12 Quartz, respirable, >1% Qtz 0.82 1.3 0.63 Utility Man
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly. Metal/nonmetal contaminant figures come from MSHA's Personal Health Samples and Area Samples files (public record), updated weekly.

Lemont Quarry & Mill recorded 5.22 reportable injury cases per 100 full-time workers in 2004.

Injury rate, 2004
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
5.22
total case rate
5.22
days-away rate
0.000
fatality rate
Above average. The US metal and nonmetal mining average was 3.73 and the all-US-mining average was 4.33 cases per 100 workers.
In Illinois, metal and nonmetal mining averaged 2.82 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2004 * 5.22 5.22 0.000
2003 * 4.00 0.00 0.000
2002 * 14.00 9.33 0.000
2001 * 4.64 0.00 0.000
2000 * 0.00 0.00 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Vulcan Constr. Materials, L.P. 1950 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2005 1
2004 15
2003 19
2002 16
2001 16
2000 13
Source: MSHA quarterly employment and production, updated weekly.

Lemont Quarry & Mill sits in Will County, Illinois, where the Census mining category is 0.1% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Will County, Illinois · Population 698,450
0.1%
Mining share of county employment
$107,799
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2005 Q2 4 0 0 0.0
2005 Q1 0 0 0
2004 Q4 9,654 3 0 310.8
2004 Q3 11,406 1 0 87.7
2004 Q2 10,888 0 0 0.0
2004 Q1 6,343 0 0 0.0
2003 Q4 14,239 4 1 280.9
2003 Q3 13,360 0 0 0.0
Show 14 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2003 Q2 11,836 0 0 0.0
2003 Q1 10,510 5 0 475.7
2002 Q4 14,097 0 0 0.0
2002 Q3 9,876 4 0 405.0
2002 Q2 12,118 0 0 0.0
2002 Q1 6,761 0 0 0.0
2001 Q4 12,264 5 0 407.7
2001 Q3 9,802 0 0 0.0
2001 Q2 11,494 0 0 0.0
2001 Q1 9,564 0 0 0.0
2000 Q4 10,206 1 1 98.0
2000 Q3 9,551 8 1 837.6
2000 Q2 8,083 0 0 0.0
2000 Q1 8,191 0 0 0.0
No fatalities recorded at this mine.

Reportable incidents

24 on file

2004 · 1 incident

April 7, 2004 IL · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Vulcan Constr. Materials, L.P. · Struck against a moving object

EMPLOYEE WAS DRIVING DOWN INCLINE IN AN EMPTY TRUCK & HIT A POT HOLE, STRAINING BACK. THE ORIGINAL INJURY WAS CLASSIFIED AS FIRST AID BUT BECAME A LOST TIME AFTER 5/12/04, A DR.'S VISIT & PHYSICAL THERAPY WERE PRESCRIBED.

2003 · 1 incident

May 30, 2003 IL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Vulcan Constr. Materials, L.P. · Struck against stationary object

EE WAS DOING REPAIRS INSIDE CRUSHER, PLACED HIS HAND ON BRASS SOCKET RING AND CUT FINGER ON SHARP EDGE.

2002 · 3 incidents

November 23, 2002 IL · Metal/Non-Metal front-end loader, scraper-loader operator, pan operator, payloader, scraper rig operator POWERED HAULAGE
Vulcan Constr. Materials, L.P. · Struck against a moving object

EE OPERATING LOADER TO REBUILD BERM ON RAMP, LOST POWER, BRAKES & HYDRAULICS - ROLLED FORWARD OVER EDGE OF RAMP, LOADER ROLLED ONTO LEFT SIDE & SLID ABOUT 20' TO REST ON BENCH.

June 26, 2002 IL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Vulcan Constr. Materials, L.P. · Struck by rolling or sliding object

EMPLOYEE WAS CLEARING A JAM IN OR UNDER THE JAW CRUSHER WHEN A ROCK SLIPPED OR ROLLED OVER PINCHING HIS HAND AND BREAKING ONE FINGER.

March 5, 2002 IL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Vulcan Constr. Materials, L.P. · Fall to the walkway or working surface

AFTER INSPECTING A FIRE EXTINGUISHER IN A LOADEREE STARTED WALKING BACK TOWARDS THE SHOP. EE SLIPPED ON ICE AND FELL. EE WAS TAKEN TO THE HOSPITAL WHERE SHE WAS TREATED FOR A FRACTURED ANKLE WHICH REQUIRED SURGERY.

2001 · 1 incident

April 10, 2001 IL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Vulcan Constr. Materials, L.P. · Caught in, under or between (Not Elsewhere Classified)

EMPLOYEE WAS MANUALLY PULLING CONVEYER BELT OVER THE DRIVE PULLEY OF A CONVEYER USING THE V-BELTS ON THE DRIVE ASSEMBLY TO TURN THE HEAD PULLEY WHEN HIS LEFT THUMB BECAME CAUGHT BETWEEN TWO OF THE V-BELTS. THE UNIT WAS LOCKED OUT AND EMPLOYEE WAS WEARING GLOVES. EMPLOYEE SOUGHT MEDICAL ATTENTION AND WAS DIAGNOSED WITH A BRUISED THUMB,AND THUMB WAS PUT IN A SPLINT.

1997 · 5 incidents

December 3, 1997 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Vulcan Constr. Materials, L.P. · Caught in, under or between (Not Elsewhere Classified)

WHILE OFF-LOADING SCREEN DECKS, EMPLOYEE WAS ATTEMPTING TO ATTACH A CHAIN TO A SET OF 3-DECKS WHEN HE BUMPED THE TOP DECK CAUSING IT TO SHIFT UNEXPECTEDLY. EMPLOYEE WAS BRIEFLY CAUGHT BETWEEN TWO DECKS BEFORE HE FELL TO THE GROUND. HE WAS TREATED FOR MULTIPLE LACERATIONS AND CONTUSIONS. PHYSICIAN IMPOSED RESTRICTIONS PREVENTED RETURN TO WORK.

July 24, 1997 IL · Metal/Non-Metal mine manager, mine foreman, mine owner POWERED HAULAGE
Vulcan Constr. Materials, L.P. · Caught in, under or between (Not Elsewhere Classified)

EE'S LEG WAS CAUGHT BY THE UNANTICIPATED MOVEMENT OF A CONVEYOR BELT WHILE HE WAS BREAKING A ROCK THAT WAS WEDGED IN THE TAKE-UP PULLEY. THIS RESULTED IN A RIGHT LEG FRACTURE.

June 30, 1997 IL · Metal/Non-Metal front-end loader, scraper-loader operator, pan operator, payloader, scraper rig operator SLIP OR FALL OF PERSON
Vulcan Constr. Materials, L.P. · Fall from machine

EE WAS DISMOUNTING LOADER WHEN THE LADDER SUPPORT FAILED. THE EE LOST BALANCE AND SLIPPED APPROX. 18' LANDING WITH HIS WEIGHT CONCENTRATION ONHIS RIGHT LEG.

February 1, 1997 IL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Vulcan Constr. Materials, L.P. · Struck against stationary object

WHILE SLIDING UNDER H-BEAM AND CHUTE STRUCTURE, EMPLOYEE'S HARD HAT WAS KNOCKED OFF. AS HE ATTEMPTED TO SLIDE ON HE RAISED HIS HEAD AND HIT IT AGAINST THE CHUTE WALL. THIS RESULTED IN A LACERA TION TO HIS SCALP WHICH NEEDED 3 SUTURES.

January 24, 1997 IL · Metal/Non-Metal clerk, timekeeper, office worker, director of sales SLIP OR FALL OF PERSON
Vulcan Constr. Materials, L.P. · Fall to the walkway or working surface

EMPLOYEE WAS LEAVING WORK WHEN SHE SLIPPED ON ICE-SNOW AND FELL BACKWARD SHURTING HER BACK.

1996 · 3 incidents

October 26, 1996 IL · Metal/Non-Metal front-end loader, scraper-loader operator, pan operator, payloader, scraper rig operator POWERED HAULAGE
Vulcan Constr. Materials, L.P. · Struck against a moving object

EE ALLEGES BACK INJURY. INVESTIGATION REVEALED NO MECHANISM OF INJURY. CLAIM WAS DENIED. A 11-12-96 ANONYMOUS COMPLAINT TO MSHA INSPECTOR JAY BELL INDICATED THAT A LOADER TIPPED FORWARD AND BA CK ON AN UNREVEALED DATE CAUSING A BACK INJURY. THIS CLAIM IS CURRENTLY UNDER INVESTIGATION.

March 21, 1996 IL · Metal/Non-Metal master mechanic, foreman, supervisor SLIP OR FALL OF PERSON
Vulcan Constr. Materials, L.P. · Fall to the walkway or working surface

EE NOTICED A SECOND EE FALLING FFOM A SHORT ELEVATION AND CAUGHT HIM. THEY BOTH FELL TO THE GROUND. MEDICAL ATTENTION WAS NOT SOUGHT UNTIL LATER FOR BACK STIFFNESS.

January 18, 1996 IL · Metal/Non-Metal drill operator HANDTOOLS (NONPOWERED)
Vulcan Constr. Materials, L.P. · Caught in, under or between a moving and a stationary object

EE WAS REMOVING A COME-A-LONG FROM THE DRILL STEEL CAROSEL ON A ROTARY DRILL. THE STEEL & COME-A-LONG SHIFTED UNEXPECTEDLY & CAUGHT THE EE'S RIGHT RING FINGER BETWEEN THE COME-ALONG & THE CARO SEL.

1995 · 1 incident

July 14, 1995 IL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman SLIP OR FALL OF PERSON
Vulcan Constr. Materials, L.P. · Over-exertion (Not Elsewhere Classified)

EMPLOYEE STEPPED OFF THE BACK TAILGATE OF PICKUP & SPRAINED HIS LEFT KNEE ON 08-09-95 HE WAS PLACED ON NO-WORK STATUS

1991 · 1 incident

July 18, 1991 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Vulcan Constr. Materials, L.P. · Fall from ladders

EMPLOYEE WAS CLIMBING OUT OF FEEDER ON LADDER WHEN BOTTOM OF LADDER SLIPPED AND EMPLOYEE SLID TO BOTTOM OF FEEDER HOPPER.A ROCK HAD FALLEN FROM THE FEEDER AND STRUCK EMPLOYEE ON HAND AND LEFT SHOULDER.EMPLOYEE WAS SEEN BY PHYSICIAN WHO PLACED HIM ON RESTRICTED WORK ACTIVITY FROMM 07-19 AND RETURNED TO FULL WORK CAPACITY AS OF 07-23-91.

1990 · 1 incident

June 8, 1990 IL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Vulcan Constr. Materials, L.P. · Fall from scaffolds, walkways, platforms

EMPL PERFORMING ROUTINE SERVICE ON SIZING SCREENS.STEPPED ACROSS CATWALK ON MOTOR STEPPED DOWN ON FRONT CATWALK AND A BOLT HOLDING WALKWAY SUPPORT SNAPPED AND EMPL FELL 10' WITH CATWALK.

1989 · 3 incidents

November 10, 1989 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Vulcan Constr. Materials, L.P. · Over-exertion (Not Elsewhere Classified)

APPROACHING MACHINE TO CHANGE HOSE SLIPPED ON OIL ON FLOOR REACHED UP CATCHING HIMSELF ON LADDER RESULT IN SPRAIN, AND CONTUSION TO L KNEE STRAIN TO R SHOULDER.

September 15, 1989 IL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Vulcan Constr. Materials, L.P. · Fall to the walkway or working surface

TIGHTENING BELTS PANTS BECAME ENTANGLED IN MESH OF MOTOR. FT TAKEN OUT FORM UNDER HIM AN HE FELL STRIKING HEAD AND CHESST ON MOTOR JAW BASE RESLUTING N FORHEAD LACERATION CRACKED RIB.

June 6, 1989 IL · Metal/Non-Metal front-end loader, scraper-loader operator, pan operator, payloader, scraper rig operator POWERED HAULAGE
Vulcan Constr. Materials, L.P. · Struck against a moving object

EMPLOYEE WAS ENGAGED IN LOADING SHOT ROCK AND WHILE DIGGING IN MUCKPILE A PORTION OF THE HIGHWALL COLLAPSED FALLING ON LOADER BUCKET WHICH LIFTED THE REAR OF THE LOADER BOUNCING THE OPERATOR I N THE CAB.

1988 · 1 incident

August 24, 1988 IL · Metal/Non-Metal prep plant foreman, supervisor, mill plant supervisor, kiln supervisor HANDLING OF MATERIALS
Vulcan Constr. Materials, L.P. · Struck against stationary object

EMPLOYEE WAS ADJUSTING CONTROLS AND KNEELING BY THE CABINET. WHILE STANDING BACK UP HE BUMPED HIS KNEE, CAUSING A BRUISE WHICH LATER TURNED INTO BURSITIS.

1987 · 2 incidents

July 31, 1987 IL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Vulcan Constr. Materials, L.P. · Struck by falling object

EMPLOYEE WAS AT3THE FEED HOPPER AT PRIMARY REPARIING HOPPER WHEN A STONE FELL OFF PLATFORM ABOVE HIM STRIKING HIM IN THE MOUTH AND BREAKING TWO FRONT TEETH

January 9, 1987 IL · Metal/Non-Metal backhoe operator, trackhoe operator SLIP OR FALL OF PERSON
Vulcan Constr. Materials, L.P. · Fall to the walkway or working surface

EMPL WALKING TO3LOADER WHEN HE SLIPPED ON SNOW/ICE FELL BACKWARDS BUMPING HEAD AND RE-SPRAINED RIGHT ANKLE.

1986 · 1 incident

March 22, 1986 IL · Metal/Non-Metal belt foreman, maintenance foreman, maintenance supervisor SLIP OR FALL OF PERSON
Vulcan Constr. Materials, L.P. · Fall from scaffolds, walkways, platforms

A NEW CRUSHER W5S PLACED ON SAT AT THE LEMONT QUARRY & ROD FROM TOGGLE PLATE WAS BEING TIGHTENED DOWN. EE WAS ASKED TO HAND DOWN A PIPE WRENCH & UPON TURNING AROUND ON THE PLATFORM EE TRIP PED OVER THE 2N8 TOGGLE SPRING & FELL 10' TO T HE GORUND, LANDING ON FEET.