Mining Incidents

Utica Silica: 84 MSHA citations Metal/Non-Metal

US Silica · Surface
Controlled by USS Holdings Inc
City Of LaSalle, La Salle County, IL  ·  Abandoned
MSHA Mine ID: 1103268

Utica Silica has $76K in proposed MSHA penalties and $607 outstanding across 7 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
7
Years on record
2014–2017
Latest incident
Sep 2017
Compliance record
MSHA citations since 2014
84
citations
38
significant & substantial
$76,358
proposed penalties
$47,851
paid to date
63% of proposed penalties paid to date, a $28,507 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2014
26
inspections on record
480
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 480 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.
Imminent-danger orders
A Section 107(a) order removes miners from an area when an inspector finds an imminent danger. Each order is lifted once the condition is corrected, so this counts orders issued, not orders now in effect.
2
Section 107(a) orders
Most recent order: 2018-01-11.
On record since 2017.
Source: MSHA imminent-danger order records, updated weekly.

Utica Silica has $76K in proposed MSHA penalties and $607 outstanding across 7 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$76K
proposed penalties
$48K
current assessed
$48K
paid to date
$607
outstanding
82 assessments are final orders; 7 contested dockets.
Of $75K in penalties contested before the Commission, $39K was upheld in final decisions.
As of the most recent assessment on 2021-08-04.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
46.3%
significant & substantial
12.2%
high negligence or reckless
47.6%
reasonably likely or greater
41.5%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 26.8% low, 61.0% moderate, 12.2% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
43 citations taken to the federal commission · 51% of citations on record
  • Settled 39 · 91%
  • Vacated or withdrawn 4 · 9%
84%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 25 decided S&S contests · industry: 79%
48%
Penalty reduction in decided contests
$75K proposed, $39K after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2019-01-27.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
LAKE 2018-0018 Settlement Gill 2018 $31K → $19K
LAKE 2018-0019 Settlement Gill 2018 $22K → $7K
LAKE 2018-361M Settlement Manning 2019 $18K → $10K
LAKE 2017-0069 Settlement Miller 2017 $2K → $2K
LAKE 2017-0018 Settlement Miller 2017 $914 → $500
LAKE 2018-0044 Settlement Gill 2018 $862 → $193
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.
Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Metal and nonmetal contaminants (personal samples)
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.

Last sampled: 2018-11-20, 7 years ago
0%
of limit-tested samples over the exposure limit
22
samples
1
limit-tested
Most sampled contaminants
  • Respirable dust, <.1mg18
  • Quartz, respirable, >1% Qtz2
  • Unlisted Particulate, total, <1% Qtz1
  • Unlisted Particulate, respirable, <1% Qtz1
Show the individual readings (22)
Date Contaminant Concentration Limit Conc / limit Occupation
2018-11-20 Respirable dust, <.1mg 0 Laborer, Bullgang
2018-11-20 Respirable dust, <.1mg 0 Skip Dumper, Toploader, Tipple Operator
2018-11-20 Quartz, respirable, >1% Qtz 0.19 Mechanic
2018-08-21 Unlisted Particulate, total, <1% Qtz 0.24 Utility Man
2018-08-21 Respirable dust, <.1mg 0 Front-end Loader Operator
2018-08-21 Respirable dust, <.1mg 0 Backhoe Operator
2017-08-09 Respirable dust, <.1mg 0 Scale Man
2017-08-09 Respirable dust, <.1mg 0 Building Repair/Maint.
2017-08-09 Respirable dust, <.1mg 0 Forklift Operator
2017-08-09 Respirable dust, <.1mg 0 Front-end Loader Operator
2017-08-09 Unlisted Particulate, respirable, <1% Qtz 0.13 Backhoe Operator
2016-08-11 Respirable dust, <.1mg 0 Welder, etc.
2016-08-11 Respirable dust, <.1mg 0 Utility Man
2016-08-11 Respirable dust, <.1mg 0 Truck Driver
2016-08-11 Respirable dust, <.1mg 0 Truck Driver
2016-08-11 Respirable dust, <.1mg 0 Building Repair/Maint.
2015-02-18 Respirable dust, <.1mg 0 Kiln/Dryer Operator
2015-02-18 Respirable dust, <.1mg 0 Front-end Loader Operator
2014-09-22 Respirable dust, <.1mg 0 Lab Technician
2014-09-22 Quartz, respirable, >1% Qtz 0.12 0.64 0.19 Front-end Loader Operator
2014-09-22 Respirable dust, <.1mg 0 Dump Operator
2014-09-22 Respirable dust, <.1mg 0 Dump Operator
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly. Metal/nonmetal contaminant figures come from MSHA's Personal Health Samples and Area Samples files (public record), updated weekly.

Utica Silica recorded 0.00 reportable injury cases per 100 full-time workers in 2019.

Injury rate, 2019
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
0.00
total case rate
0.00
days-away rate
0.000
fatality rate
Below average. The US metal and nonmetal mining average was 1.94 and the all-US-mining average was 2.32 cases per 100 workers.
In Illinois, metal and nonmetal mining averaged 2.29 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2019 * 0.00 0.00 0.000
2018 0.00 0.00 0.000
2017 5.84 3.89 0.000
2016 * 5.05 0.00 0.000
2015 * 3.70 3.70 0.000
2014 * 9.22 0.00 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Quality Sand Products, LLC. 2014 to 2015
  2. Utica Silica, LLC 2015 to 2019
  3. US Silica 2019 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2019 24
2018 46
2017 44
2016 33
2015 24
2014 10
Source: MSHA quarterly employment and production, updated weekly.

Utica Silica sits in LaSalle County, Illinois, where the Census mining category is 1.0% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
LaSalle County, Illinois · Population 109,049
1.0%
Mining share of county employment
$72,281
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2019 Q4 206 0 0 0.0
2019 Q3 15,408 1 1 64.9
2019 Q2 15,876 1 0 63.0
2019 Q1 6,460 0 0 0.0
2018 Q4 21,794 4 0 183.5
2018 Q3 27,091 0 0 0.0
2018 Q2 26,485 1 0 37.8
2018 Q1 27,398 12 7 438.0
Show 16 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2017 Q4 26,742 0 0 0.0
2017 Q3 27,508 20 14 727.1
2017 Q2 25,053 0 0 0.0
2017 Q1 23,509 0 0 0.0
2016 Q4 22,856 10 1 437.5
2016 Q3 20,499 13 4 634.2
2016 Q2 18,347 0 0 0.0
2016 Q1 17,541 0 0 0.0
2015 Q4 17,227 0 0 0.0
2015 Q3 16,088 0 0 0.0
2015 Q2 9,562 0 0 0.0
2015 Q1 11,118 3 2 269.8
2014 Q4 10,061 0 0 0.0
2014 Q3 7,901 1 0 126.6
2014 Q2 2,995 0 0 0.0
2014 Q1 731 4 0 5472.0
No fatalities recorded at this mine.

Reportable incidents

7 on file

2017 · 3 incidents

September 14, 2017 IL · Metal/Non-Metal car trimmer, car loader, bin puller, truck loader SLIP OR FALL OF PERSON
Utica Silica, LLC · Over-exertion (Not Elsewhere Classified)

Employee stepped onto stairs platform while exiting the office trailer. Platform shifted unexpectedly. Employee experienced a pain in the left hip.

March 16, 2017 IL · Metal/Non-Metal crane operator, mobile equipment operator (meo), dragline operator, dropball operator, rigger HANDTOOLS (NONPOWERED)
Utica Silica, LLC · Struck by... (Not Elsewhere Classified)

Miner lacerated right hand index finger through leather gloves while cutting grease hose with an open blade cutter. Miner was wearing normal PPE and leather gloves. Factors contributing to the incident include use of an open blade cutter, an inadequate glove for the cutting technique used and placement of the finger in the path of the cutter.

January 2, 2017 IL · Metal/Non-Metal quality control technician, laboratory technician, laboratory assistant HANDLING OF MATERIALS
Utica Silica, LLC · Over-exertion (Not Elsewhere Classified)

Miner suffered a lower left back muscle strain. Miner was on knees moving cams to set screen deck following normal procedure on a Rotex sizing machine and reported sudden back pain. Miner was experienced in this task. Miner was wearing assigned PPE. Possible factors include muscle fatigue from screen changing, inadequate rest periods or stress of coming erect from kneeling.

2016 · 2 incidents

December 25, 2016 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Utica Silica, LLC · Caught in, under or between a moving and a stationary object

Left little finger laceration occurred when pinched between JLG 2630 scissor lift handrail and platform. Injured miner was next to the lift with PPE & gloves. A miner was on the platform. Handrail pins were removed. Handrail dropped without miners maintaining physical control. No stop is present to avoid creating the pinch point when lowering the handrail.

April 14, 2016 IL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman SLIP OR FALL OF PERSON
Utica Silica, LLC · Fall onto or against objects

Instead of walking around spout head, over-reached to push storage silo sample release button. Miner reported foot stepped into triangle portion of walkway not grated. Lost balance & reached out to re-gain balance. Lt thumb impacted unknown object, breaking thumb. Incident occurred at 100 mesh silo spout head below silo. PPE was in use but not a factor.

2015 · 1 incident

January 5, 2015 IL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman SLIP OR FALL OF PERSON
Quality Sand Products, LLC. · Fall to the walkway or working surface

EE handling pipe saw a wrench in the way and went to kick it away from another worker. EE slipped and hurt wrist.

2014 · 1 incident

October 20, 2014 IL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman SLIP OR FALL OF PERSON
Quality Sand Products, LLC. · Over-exertion (Not Elsewhere Classified)

Non-serious injury: Miner was walking down stair way and slipped; grabbed handrail and while pulling he stretched in an awkward position which resulted in a stretched shoulder muscle. Miner informed company of the incident on 10/21/2014