Mining Incidents

Algonquin Sand & Gravel: 1 recorded fatality Metal/Non-Metal

Controlled by Heidelberg Materials AG
Algonquin, Mchenry County, IL  ·  Abandoned
MSHA Mine ID: 1101117

Algonquin Sand & Gravel has $20K in proposed MSHA penalties and $162 outstanding across 2 contested dockets, plus health sampling and the full incident record.

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Fatalities
1
Total incidents
24
Years on record
1989–2018
Latest incident
Mar 2018
Compliance record
MSHA citations since 2000
147
citations
21
significant & substantial
$20,362
proposed penalties
$19,144
paid to date
94% of proposed penalties paid to date, a $1,218 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2000
53
inspections on record
1,148
inspection hours
12.8
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
147 citations across 1,148 inspection hours.
Source: MSHA inspections data, updated weekly.

Algonquin Sand & Gravel has $20K in proposed MSHA penalties and $162 outstanding across 2 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$20K
proposed penalties
$19K
current assessed
$19K
paid to date
$162
outstanding
147 assessments are final orders; 2 contested dockets.
Of $2K in penalties contested before the Commission, $1K was upheld in final decisions.
As of the most recent assessment on 2021-03-11.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
14.3%
significant & substantial
1.4%
high negligence or reckless
14.3%
reasonably likely or greater
42.2%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 34.0% low, 64.6% moderate, 1.4% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
7 citations taken to the federal commission · 5% of citations on record
  • Settled 6 · 86%
  • Vacated or withdrawn 1 · 14%
50%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 2 decided S&S contests · industry: 79%
47%
Penalty reduction in decided contests
$2K proposed, $1K after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2015-09-01.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
LAKE 2010-1025M Settlement Paez 2012 $2K → $1K
LAKE 2015-0668 Settlement Paez 2015 $290 → $100
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.
Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Metal and nonmetal contaminants (personal samples)
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.

Last sampled: 2018-03-28, 8 years ago
17%
of limit-tested samples over the exposure limit
12
samples
6
limit-tested
Most sampled contaminants
  • Quartz, respirable, >1% Qtz41 over
  • Respirable dust, <.1mg4
  • Unlisted Particulate, respirable, <1% Qtz2
  • Nuisance dust, respirable, <1% Qtz1
Show the individual readings (12)
Date Contaminant Concentration Limit Conc / limit Occupation
2008-02-13 Quartz, respirable, >1% Qtz 2.92 1.74 1.68 Laborer, Bullgang
2018-03-28 Unlisted Particulate, respirable, <1% Qtz 0.15 Front-end Loader Operator
2018-03-28 Nuisance dust, total, <1% Qtz 0 10 0.00 Front-end Loader Operator
2013-01-24 Respirable dust, <.1mg 0 Front-end Loader Operator
2010-01-07 Respirable dust, <.1mg 0 Front-end Loader Operator
2010-01-07 Unlisted Particulate, respirable, <1% Qtz 0.17 Mechanic
2010-01-07 Respirable dust, <.1mg 0 Bobcat Operator
2008-04-15 Nuisance dust, respirable, <1% Qtz 0.16 10 0.02 Laborer, Bullgang
2008-02-13 Respirable dust, <.1mg 0 Sampler, Dust
2003-10-15 Quartz, respirable, >1% Qtz 0.39 1.26 0.31 Dump Operator
2003-10-15 Quartz, respirable, >1% Qtz 0.56 1.03 0.54 Laborer, Bullgang
2003-10-15 Quartz, respirable, >1% Qtz 0.96 1.16 0.83 Crusher Oper/Worker
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly. Metal/nonmetal contaminant figures come from MSHA's Personal Health Samples and Area Samples files (public record), updated weekly.

Algonquin Sand & Gravel recorded 8.97 reportable injury cases per 100 full-time workers in 2018.

Injury rate, 2018
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
8.97
total case rate
0.00
days-away rate
0.000
fatality rate
Above average. The US metal and nonmetal mining average was 1.95 and the all-US-mining average was 2.33 cases per 100 workers.
In Illinois, metal and nonmetal mining averaged 1.61 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2018 * 8.97 0.00 0.000
2017 * 0.00 0.00 0.000
2016 * 0.00 0.00 0.000
2015 * 4.63 0.00 0.000
2014 * 7.50 0.00 0.000
2013 * 0.00 0.00 0.000
2012 * 0.00 0.00 0.000
2011 * 0.00 0.00 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Hanson Material Service 1950 to 2021
  2. Heidelberg Materials Midwest Agg, Inc. 2021 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2022 3
2021 6
2020 8
2019 7
2018 12
2017 15
2016 18
2015 18
2014 12
2013 13
2012 17
2011 17
2010 14
2009 22
2008 28
2007 32
2006 31
2005 33
2004 32
2003 34
2002 32
2001 31
2000 31
Source: MSHA quarterly employment and production, updated weekly.

Algonquin Sand & Gravel sits in McHenry County, Illinois, where the Census mining category is 0.1% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
McHenry County, Illinois · Population 311,366
0.1%
Mining share of county employment
$102,836
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2022 Q4 896 0 0 0.0
2022 Q3 1,088 0 0 0.0
2022 Q2 1,088 0 0 0.0
2022 Q1 368 0 0 0.0
2021 Q4 2,579 0 0 0.0
2021 Q3 4,578 0 0 0.0
2021 Q2 4,771 0 0 0.0
2021 Q1 2,115 2 1 945.6
Show 84 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2020 Q4 3,785 0 0 0.0
2020 Q3 5,513 0 0 0.0
2020 Q2 5,353 4 0 747.2
2020 Q1 1,990 1 0 502.5
2019 Q4 3,583 0 0 0.0
2019 Q3 6,120 0 0 0.0
2019 Q2 4,497 0 0 0.0
2019 Q1 2,304 0 0 0.0
2018 Q4 4,871 0 0 0.0
2018 Q3 6,142 0 0 0.0
2018 Q2 6,098 0 0 0.0
2018 Q1 5,195 2 0 385.0
2017 Q4 5,981 2 0 334.4
2017 Q3 6,725 0 0 0.0
2017 Q2 6,614 7 4 1058.4
2017 Q1 5,859 0 0 0.0
2016 Q4 6,793 4 1 588.8
2016 Q3 8,996 4 0 444.6
2016 Q2 9,383 0 0 0.0
2016 Q1 8,527 0 0 0.0
2015 Q4 10,717 4 1 373.2
2015 Q3 13,472 0 0 0.0
2015 Q2 11,377 1 0 87.9
2015 Q1 7,630 0 0 0.0
2014 Q4 8,549 0 0 0.0
2014 Q3 9,079 0 0 0.0
2014 Q2 6,508 0 0 0.0
2014 Q1 2,525 0 0 0.0
2013 Q4 7,112 5 1 703.0
2013 Q3 9,893 0 0 0.0
2013 Q2 7,278 0 0 0.0
2013 Q1 2,889 2 0 692.3
2012 Q4 10,007 0 0 0.0
2012 Q3 9,020 0 0 0.0
2012 Q2 11,022 0 0 0.0
2012 Q1 7,357 0 0 0.0
2011 Q4 11,980 4 1 333.9
2011 Q3 13,004 0 0 0.0
2011 Q2 8,828 0 0 0.0
2011 Q1 4,660 0 0 0.0
2010 Q4 6,470 0 0 0.0
2010 Q3 5,095 23 4 4514.2
2010 Q2 8,506 0 0 0.0
2010 Q1 6,927 3 1 433.1
2009 Q4 12,347 0 0 0.0
2009 Q3 14,805 0 0 0.0
2009 Q2 13,816 0 0 0.0
2009 Q1 8,021 2 0 249.3
2008 Q4 15,357 5 1 325.6
2008 Q3 19,818 0 0 0.0
2008 Q2 15,751 1 0 63.5
2008 Q1 11,040 6 1 543.5
2007 Q4 19,669 0 0 0.0
2007 Q3 22,864 0 0 0.0
2007 Q2 21,656 0 0 0.0
2007 Q1 15,433 2 1 129.6
2006 Q4 20,659 0 0 0.0
2006 Q3 22,302 3 0 134.5
2006 Q2 21,972 0 0 0.0
2006 Q1 14,261 5 0 350.6
2005 Q4 18,635 0 0 0.0
2005 Q3 23,383 3 0 128.3
2005 Q2 21,870 0 0 0.0
2005 Q1 14,332 4 0 279.1
2004 Q4 18,655 0 0 0.0
2004 Q3 22,505 5 0 222.2
2004 Q2 21,706 0 0 0.0
2004 Q1 12,799 0 0 0.0
2003 Q4 20,233 9 0 444.8
2003 Q3 25,442 0 0 0.0
2003 Q2 24,025 0 0 0.0
2003 Q1 13,055 0 0 0.0
2002 Q4 20,896 10 0 478.6
2002 Q3 24,984 0 0 0.0
2002 Q2 23,745 6 0 252.7
2002 Q1 13,824 0 0 0.0
2001 Q4 20,359 0 0 0.0
2001 Q3 26,068 0 0 0.0
2001 Q2 26,030 5 0 192.1
2001 Q1 11,436 0 0 0.0
2000 Q4 19,178 0 0 0.0
2000 Q3 24,036 0 0 0.0
2000 Q2 21,992 0 0 0.0
2000 Q1 12,146 4 2 329.3

Fatalities at this mine

1 recorded
June 19, 1996 IL · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver Fatality · POWERED HAULAGE
Hanson Material Service · Struck by powered moving object

THE DECEASED AND A CO-WORKER, BOTH CUSTOMER TRUCK DRIVERS WERE OUT OF THEIR VEHICLES NEAR THE SHIPPING AREA WHEN A HAUL TRUCK DROVE THROUGH THE AREA AND STRUCK BOTH INDIVIDUALS.

Reportable incidents

23 on file (excluding fatalities above)

2018 · 1 incident

March 13, 2018 IL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Hanson Material Service · Over-exertion in lifting objects

An operator sustained a hernia while putting a dredge pump together with a coworker in the garage. The incident occurred March 13 and was not reported until April 16. The injured states ee suffered the strain while moving the front cover of the pump into placed to be secured.

2015 · 1 incident

May 2, 2015 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Hanson Material Service · Over-exertion in lifting objects

A repairman strained his lower back while working on the VSI crusher. The injured was removing stationary anvils (60 lbs.) from the VSI crusher for replacement with new ones. The miner's lower back was strained during the removal of and handling of the worn anvils.

2014 · 1 incident

June 2, 2014 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Hanson Material Service · Over-exertion in lifting objects

A skilled repairman suffered back pain and an abdominal wall hernia while shoveling some material along the #2 conveyor.

2009 · 1 incident

January 13, 2009 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Hanson Material Service · Fall from ladders

Employee slipped while climbing ladder up into front end loader. Ice and snow were present.

2008 · 1 incident

April 2, 2008 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Hanson Material Service · Over-exertion in pulling or pushing objects

The employee strained his left shoulder while using a pry bar attempting to clear up material in a chute.

2005 · 1 incident

November 14, 2005 IL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman MACHINERY
Hanson Material Service · Struck by flying object

Employee was welding on a hopper when a foreign object entered his eye. Medication has been prescribed making this a reportable injury.

2004 · 1 incident

December 8, 2004 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Hanson Material Service · Caught in, under or between a moving and a stationary object

The employee was adjusting belt scraper when it fell from its original position, down the support rails, and crushed his finger. Sutures were required thus making this a recordable injury.

2003 · 3 incidents

November 19, 2003 IL · Metal/Non-Metal electrician, lineman HANDLING OF MATERIALS
Hanson Material Service · Struck by falling object

THE INJURED WAS REPAIRING A LIGHT FIXTURE WHEN ONE END SWUNG DOWN AND STRUCK THE INJURED IN THE LIP. THE INJURY REQUIRED SUTURES MAKING THIS A REPORTABLE INJURY.

June 14, 2003 IL · Metal/Non-Metal backhoe operator, trackhoe operator, crane operator SLIP OR FALL OF PERSON
Hanson Material Service · Over-exertion (Not Elsewhere Classified)

THE INJURED WAS DISMOUNTING A CAT 637 SCRAPER WHEN HE PLANTED HIS LEFT FOOT ONTO UNEVEN GROUNDAND STRAINED HIS LEFT KNEE. SURGERY WAS REQUIREDON NOV 25 TO REPAIR THE INJURY AFTER PREVIOUS ATTEMPTS WERE UNSUCCESSFUL.

January 6, 2003 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Hanson Material Service · Fall to the walkway or working surface

THE INJURED WAS ATTEMPTING TO RELOCATE CONVEYOR BELTING ON JANUARY 6 WHEN HE SLIPPED AND FELL TO THE GROUND. THE INJURED SOUGHT MEDICAL ATTENTION ON JANUARY 13 MAKING THIS A RECORDABLE INJURY.

1998 · 2 incidents

September 18, 1998 IL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman SLIP OR FALL OF PERSON
Hanson Material Service · Fall onto or against objects

THE INJ WAS USING A SCRAPPER TO CLEAN A CLOGGED SAND CHUTE. THE EE SLIPPED AND FELL FRACTURING HIS RIGHT SCAPULA

June 29, 1998 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Hanson Material Service · Struck by flying object

EMPLOYEE WAS USING A HAMMER TO REMOVE A TOOTH ON A BUCKET, WHEN A PIECE OF STEEL BROKE OFF THE BUCKET AND STRUCK HIS LEFT INDEX FINGER. THE STEEL SLIVER WAS MEDICALLY REMOVED.

1997 · 1 incident

July 28, 1997 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech STRIKING OR BUMPING
Hanson Material Service · Struck against stationary object

EMPLOYEE WAS WALKING ON CATWALK WHERE A CLEANOUT DOOR WAS OPEN. EMPLOYEE CUT LEG ON OPENING REQURING SUTURES.

1996 · 1 incident

June 19, 1996 IL · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Hanson Material Service · Struck by powered moving object

THE DECEASED & A CO-WORKER BOTH CUSTOMER TRUCK DRIVERS WERE OUT OF THEIR VEHICLES NEAR THE SHIPPING AREA WHEN A HAUL TRUCK DROVE THROUGH THE AREA & STRUCK BOTH INDIVIDUALS. [SEE ATTACHED COPY OF FATAL]

1994 · 2 incidents

October 18, 1994 IL · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer HANDLING OF MATERIALS
Hanson Material Service · Caught in, under or between a moving and a stationary object

CLOSING HOOD OF ENGINE COMPARTMENT. BOTHE HANDS WERE PUSHING DOWN TO CLOSE AND LEFT HAND SLIDE UNDER THE HOOD BEFORE CLOSING--CAUGHT BETWEEN HOOD AND ENGINE FRAME.

February 10, 1994 IL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman SLIP OR FALL OF PERSON
Hanson Material Service · Fall to the walkway or working surface

WALKING NEAR PORTABLE CONVEYOR PREPARING TO MOVE IT WHEN EMPLOEE SLIPPED ON ICE AND SNOW FALLIN ON LEFT ANKLE - FRACTURE.

1993 · 1 incident

July 26, 1993 IL · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech POWERED HAULAGE
Hanson Material Service · Fall to the walkway or working surface

LOADING CONVEYOR SECTIONS ONTO FLAT BED TRUCK. LOADER WAS BACKING, A HOOK ON THE ONE CHAIN CAUGHT A CONVEYOR FRAME PULLED IT OFF THE TRUCK, KNOCKING MAN TO THE GROUND-FELL ON HIP-STRAINED HIP AND LOWER BACK.

1992 · 2 incidents

1991 · 1 incident

May 22, 1991 IL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator ELECTRICAL
Hanson Material Service · Flash burns (electric)

OPERATING 200 AMP SAFETY SWITCH WHEN BOX EXPLODED ELECTRIC ARC FLASH BURNS RIGHT ARM RIGHT SIDE OF FACE & NECK.

1990 · 1 incident

October 19, 1990 IL · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer SLIP OR FALL OF PERSON
Hanson Material Service · Fall from machine

STEPPING DOWN FROM CAB OF DOZER,STEPPED ON TRACK WITH LOOSE SAND,SLIPPED & FELL.FX LEFT WRIST.

1989 · 2 incidents

June 30, 1989 IL · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman MACHINERY
Hanson Material Service · Struck by falling object

CLEANING UP FLOOR AROUND LOWHEAD SHAKERS PIPE FELL FROM UPPER FLOOR AND STRUCK NECK IN BACK.

March 22, 1989 IL · Metal/Non-Metal SLIP OR FALL OF PERSON
Hanson Material Service · Over-exertion (Not Elsewhere Classified)

CHANGING CABLE ON DRUM OF CRANE STEPPED DOWN TO PLATFORM WITH MUD ON IT & SLIPPED GRABBED CABLE TO CATCH SELF PULLED ARM OUT OF SHOULDER JOINT.