Mining Incidents

Flint Ridge Mine: 645 MSHA citations Coal

ICG Hazard LLC · Underground
Controlled by Arch Resources Inc
CLAYHOLE, Breathitt County, KY  ·  Abandoned and Sealed
MSHA Mine ID: 1518850

Flint Ridge Mine has $482K in proposed MSHA penalties and $0 outstanding across 9 contested dockets, plus health sampling and the full incident record.

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Fatalities
0
Total incidents
30
Years on record
2005–2009
Latest incident
Feb 2009
Compliance record
MSHA citations since 2005
645
citations
174
significant & substantial
$481,949
proposed penalties
$416,881
paid to date
86% of proposed penalties paid to date, a $65,068 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2005
33
inspections on record
4,097
inspection hours
15.7
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
645 citations across 4,097 inspection hours.
Source: MSHA inspections data, updated weekly.

Flint Ridge Mine has $482K in proposed MSHA penalties and $0 outstanding across 9 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$482K
proposed penalties
$417K
current assessed
$417K
paid to date
$0
outstanding
634 assessments are final orders; 9 contested dockets.
Of $211K in penalties contested before the Commission, $138K was upheld in final decisions.
As of the most recent assessment on 2009-02-09.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
27.4%
significant & substantial
2.0%
high negligence or reckless
27.6%
reasonably likely or greater
6.1%
permanently disabling or fatal if injury occurs
Negligence coding: 0.2% none, 5.7% low, 92.1% moderate, 2.0% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
16 citations taken to the federal commission · 2% of citations on record
  • Settled 16 · 100%
93%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 15 decided S&S contests · industry: 79%
34%
Penalty reduction in decided contests
$211K proposed, $138K after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2009-02-27.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
KENT 2008-761 Settlement Paez 2009 $48K → $36K
KENT 2009-763 Settlement McCarthy 2012 $43K → $25K
KENT 2009-172 Settlement 2011 $30K → $21K
KENT 2009-74 Settlement Feldman 2012 $29K → $20K
KENT 2008-407 Settlement Barbour 2009 $27K → $20K
KENT 2008-661 Settlement Barbour 2009 $19K → $12K
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.

MSHA sampling at Flint Ridge Mine shows 85% of 538 respirable coal dust samples met the 1.5 mg/m3 standard.

Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Respirable coal dust
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.

Last sampled: 2009-01-05, 17 years ago
85%
within 1.5 mg/m3
538
samples
9.61
dust max (mg/m3)
259 samples taken by MSHA inspectors, 279 by the operator.
Most-sampled occupations
  • CONTINUOUS MINER OPERATOR271
  • SHUTTLE CAR OPERATOR (STANDARD SIDE)64
  • ROOF BOLTER (TWIN HEAD) (INTAKE SIDE)34

Silica (quartz)

Last sampled: 2008-12-01, 17 years ago
7.0
silica avg (%)
70
samples
26.6
silica max (%)
Most-sampled occupations
  • CONTINUOUS MINER OPERATOR36

Noise
The share counts noise samples whose measured dose exceeded the 90 dBA permissible exposure limit. It describes the sampled workplace, not what reached the miner's ear: hearing conservation programs and the hearing protection worn during the shift are recorded separately and are not reflected here.

Last sampled: 2008-04-30, 18 years ago
4%
over PEL
25
samples
Most-sampled occupations
  • CONTINUOUS MINER OPERATOR4
  • SHUTTLE CAR OPERATOR (STANDARD SIDE)4
  • SCOOP CAR OPERATOR3
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.
Health sampling trend
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.
Respirable coal dust by year
Respirable coal dust and silica figures cover coal facilities. Dust compliance is measured against the current 1.5 mg/m3 standard; samples predating the 2014 standard are included, so compliance rates are a coarse historical signal.
Year within 1.5 mg/m3 samples
2009 100% 3
2008 84% 130
2007 90% 135
2006 84% 177
2005 82% 93
Silica (quartz) by year
Year silica avg (%) samples
2008 7.1 15
2007 7.0 19
2006 7.2 24
2005 6.3 12
Noise by year
Year over PEL samples
2008 20% 5
2006 0% 5
2005 0% 15
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly.

Flint Ridge Mine recorded 3.17 reportable injury cases per 100 full-time workers in 2008.

Injury rate, 2008
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
3.17
total case rate
1.58
days-away rate
0.000
fatality rate
Below average. The US coal mining average was 4.41 and the all-US-mining average was 3.61 cases per 100 workers.
In Kentucky, coal mining averaged 4.87 cases per 100 workers that year.
Year total case rate days-away fatal
2008 3.17 1.58 0.000
2007 11.36 9.74 0.000
2006 11.23 8.42 0.000
2005 * 6.02 6.02 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. ICG Hazard LLC 2005 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Coal production is reported quarterly and lags the current period; the most recent quarters may be incomplete.
Year Employees Coal produced (tons)
2012 0
2011 0
2010 6
2009 12 10,878
2008 50 378,864
2007 44 411,116
2006 50 455,517
2005 15 161,889
Source: MSHA quarterly employment and production, updated weekly.

Flint Ridge Mine sits in Breathitt County, Kentucky, where the Census mining category is 2.3% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Breathitt County, Kentucky · Population 13,438
2.3%
Mining share of county employment
$41,101
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2012 Q2 0 0 0
2012 Q1 0 0 0
2011 Q4 0 0 0
2011 Q3 0 0 0
2011 Q2 0 0 0
2010 Q4 24 0 0 0.0
2009 Q2 0 0 0
2009 Q1 16,030 12 1 748.6
Show 16 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2008 Q4 33,193 60 16 1807.6
2008 Q3 32,273 65 18 2014.1
2008 Q2 30,271 42 13 1387.5
2008 Q1 30,481 20 8 656.1
2007 Q4 28,287 48 14 1696.9
2007 Q3 32,429 35 13 1079.3
2007 Q2 32,254 56 14 1736.2
2007 Q1 30,238 31 7 1025.2
2006 Q4 33,846 42 9 1240.9
2006 Q3 45,811 44 15 960.5
2006 Q2 39,254 67 18 1706.8
2006 Q1 23,573 32 4 1357.5
2005 Q4 18,138 31 8 1709.1
2005 Q3 10,572 22 3 2081.0
2005 Q2 4,533 9 3 1985.4
2005 Q1 0 0 0
No fatalities recorded at this mine.

Reportable incidents

30 on file

2009 · 2 incidents

February 9, 2009 KY · Coal FALL OF ROOF OR BACK
ICG Hazard LLC · Accident type, without injuries

A NON-INJURY UNPLANNED ROOF FALL OCCURRED OUTBY THE ACTIVE SECTION IN #8 ENTRY, RIGHT RETURN. THE FALL IS APPROXIMATELY, 50 FEET LONG, 20 FEET WIDE AND 4 TO 7 FEET THICK. FULLY GROUTED RESIN BOLTS HAD BEEN USED. STRATA IS LAMINATED SHALE WHICH GAVE WAY.

January 8, 2009 KY · Coal examiner, fire boss, pre-shift examiner, mine examiner HANDTOOLS (NONPOWERED)
ICG Hazard LLC · Struck against stationary object

Employee initially injured his right elbow while using a chain ratchet to splice a belt when he struck a mine water line. He worked until 01-13-09 with only soreness. At that time his arm set up infection and had to seek medical attention to have the infection removed.

2008 · 11 incidents

December 18, 2008 KY · Coal FALL OF ROOF OR BACK
ICG Hazard LLC · Accident type, without injuries

The above mentioned mine has experienced a non-injury, unintentional roof fall outby the active workings of the mine. The fall occurred in #5 entry off 1st right mains, old works. Fall was 30 feet long, 20 feet wide and app. 6 feet thick, shale. 48 Inch fully grouted rods were initially used. area dangered off and cribs installed.

December 18, 2008 KY · Coal FALL OF ROOF OR BACK
ICG Hazard LLC · Accident type, without injuries

The above mentioned mine has experienced a non-injury, unintentional roof fall on the #5 conveyor belt at x-cut #10. The fall strata was shale, app. 30 feet in width, app. 23 feet in width and 4 feet thick. 48 Inch fully grouted rods and 10 foot cable bolts was the initial support.

December 5, 2008 KY · Coal FALL OF ROOF OR BACK
ICG Hazard LLC · Accident type, without injuries

The above mine has experienced a non-injury, unintentional roof fall at cross-cut no. 36 thru a cross-cut between no. 3 and 4 entries along no. 3 belt mains. The fall was discovered at app. 4:30 am during a pre-shift examination. The fall is app. 5 feet thick, 20 feeet wide and 45 feet long.

November 3, 2008 KY · Coal FALL OF ROOF OR BACK
ICG Hazard LLC · Accident type, without injuries

A ROOF FALL OCCURRED 1 BREAK INBY SPAD #257 IN THE NUMBER 2 ENTRY ADJACENT TO THE NUMBER 2 BELT APPROXIMATELY 20' WIDE X 40' LONG X 10' HIGH

September 29, 2008 KY · Coal FALL OF ROOF OR BACK
ICG Hazard LLC · Accident type, without injuries

FALL OCCURRED 5 BREAKS INBY THE #2 HEAD DRIVE IN THE #6 & 7 ENTRIES IN THE INTAKE ENTRIES. THE FALL WAS 10' THICK, 80' LONG, AND 20' WIDE. THIS AREA HAD BEEN SUPPORTED WITH 4' FULLY GROUTED ROOF BOLTS.

September 3, 2008 KY · Coal FALL OF ROOF OR BACK
ICG Hazard LLC · Accident type, without injuries

A ROCK FALL WAS DISCOVERED ON 9-03-08 ADJACENT TO THE #2 BELT AT THE 8TH XCUT BETWEEN THE NUMBER 2 AND 3 ENTRIES APPROXIMATELY 8' THICK 20' WIDE AND 60' LONG.

September 2, 2008 KY · Coal continuous miner operator, coal mole operator HANDTOOLS (NONPOWERED)
ICG Hazard LLC · Struck by... (Not Elsewhere Classified)

EE WAS CHANGING BITS IN THE HEAD OF THE CONTINUOUS MINER, WHEN HE STRUCK HIS THUMB ON HIS LEFT HAND WITH A HAMMER, RESULTING IN A LACERATION THAT REQUIRED 3 SUTURES.

August 29, 2008 KY · Coal FALL OF ROOF OR BACK
ICG Hazard LLC · Accident type, without injuries

A ROOF FALL OCCURED AT THE 9TH XCUT ON THE #3 BELT IN THE NUMBER 5,6 AND 7 ENTRIES. THIS FALL OCCURRED SOME TIME ON THE 3RD SHIFT AFTER COAL PRODUCTION CEASED ON THE 2ND SHIFT. THE FALL MEASURED 20' LONG, 68' WIDE AND 5' TO 8' THICK.

August 4, 2008 KY · Coal FALL OF ROOF OR BACK
ICG Hazard LLC · Accident type, without injuries

A FALL WAS DISCOVERD ON 8-4-2008 IN THE #6 ENTRY ADJACENT TO THE #2 BELT AT THE #13 CROSS CUT, THE FALL WAS 20' WIDE 30' LONG APPROXIMAATELY 6' THICK.

June 16, 2008 KY · Coal FALL OF ROOF OR BACK
ICG Hazard LLC · Accident type, without injuries

A ROOF FALL WAS FOUND IN THE RIGHT RETURN (#8 ENTRY) AT 8:55 AM THIS WAS OFF THE THE #2 BELT. THE FALL WAS APPROXIMATELY 10 FEET WIDE, 10 FEET LONG, AND 4 FEET THICK.

February 29, 2008 KY · Coal bull gang foreman, labor foreman, leadman, section foreman, shift boss POWERED HAULAGE
ICG Hazard LLC · Fall to the walkway or working surface

EE was in the process of hanging a block curtain across the belt out by the feeder when a belt splice caught the curtain and jerked him down resulting in a fracture to his left ankle.

2007 · 8 incidents

November 15, 2007 KY · Coal continuous miner operator, coal mole operator HANDTOOLS (NONPOWERED)
ICG Hazard LLC · Struck by... (Not Elsewhere Classified)

Employee was cutting a piece of ventilation curtain with his knife and accidently cut his forefinger.

September 28, 2007 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) SLIP OR FALL OF PERSON
ICG Hazard LLC · Over-exertion (Not Elsewhere Classified)

Employee was in the #4 entry helping the miner operator move the continuous miner when he stepped into a hole and turned his left ankle. This section had moved to a new mining area and was experiencing bad bottom conditions.

September 19, 2007 KY · Coal FALL OF ROOF OR BACK
ICG Hazard LLC · Accident type, without injuries

A rock fall occurred in the number five (5) entry two (2) breaks outby the number one (1) tailpiece at 2:00 PM on 9-19-2007. The top in this area was shale and had been supported with four(4)foot grouted rods.

September 12, 2007 KY · Coal shuttle car operator, mantrip operator, ramcar operator, rail runner, buggy operator POWERED HAULAGE
ICG Hazard LLC · Struck against a moving object

EE was on the section mantrip in the #4 entry adjacent to the #3 belt traveling toward the section, when the rubber tire mantrip hit a hole and caused him to absorb the shock, resulting in an injury to his lower back and right knee. EE had an injury on his right knee on 7/28/07 and an injury to his lower back on 4/3/07.

April 3, 2007 KY · Coal shuttle car operator, mantrip operator, ramcar operator, rail runner, buggy operator HANDLING OF MATERIALS
ICG Hazard LLC · Over-exertion in lifting objects

EE was in the process of hanging the continuous miner cable in the number five (5) entry when he felt pain in in his lower back. He has been having back problems prior to this incident.

March 27, 2007 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) MACHINERY
ICG Hazard LLC · Caught in, under or between (Not Elsewhere Classified)

The roof bolter operator was preparing to drill a hole to install a roof bolt. As he started to rotate his drill steel his glove got caught on the drill steel causing his left hand to be wrapped around the steel resulting in a laceration to the little finger and ring finger.

March 14, 2007 KY · Coal continuous miner operator, coal mole operator FALL OF ROOF OR BACK
ICG Hazard LLC · Struck by falling object

The miner operator was cutting coal in the #5 entry and was getting ready to start his clean-up run when a piece of draw rock fell from between the roof bolts hitting him on the head and left shoulder. He was standing three rows of bolts from the unsupported top. Employee did not start missing work until 3/27/07.

February 26, 2007 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) MACHINERY
ICG Hazard LLC · Caught in, under or between a moving and a stationary object

Employee (roof bolter operator) was preparing to drill a hole in the roof for a roof bolt when his foot slipped under the drill boom while he was lowering the boom, catching his foot. The area was dry with a small amount of loose coal.

2006 · 8 incidents

October 23, 2006 KY · Coal electrician, lineman HANDLING OF MATERIALS
ICG Hazard LLC · Struck by falling object

Employee was removing the lid off of a shuttle car electrical panel and he dropped it on his foot.

August 28, 2006 KY · Coal shuttle car operator, mantrip operator, ramcar operator, rail runner, buggy operator HANDLING OF MATERIALS
ICG Hazard LLC · Over-exertion in pulling or pushing objects

Ee stated that he was pulling jumper cables at the 5-A station for his ram car when he felt pain in his lower back. (This accident was not reported until 9/5/06).

June 21, 2006 KY · Coal laborer, bull gang, parts runner, roustabout, roof trimmer/scaler HANDLING OF MATERIALS
ICG Hazard LLC · Struck by falling object

Employee was repairing a hole in an overcast when a piece of metal fell and he tried to catch it and cut his middle finger on his right hand.

June 7, 2006 KY · Coal roof bolter, rock bolter, pinner, mobile roof support operator (mrs) HANDLING OF MATERIALS
ICG Hazard LLC · Struck by flying object

Injured was struck on the head by an empty glue box when employee threw it across the roof bolt machine toward the scoop bucket. Injured complained of being dizzy and sick to his stomach.

June 6, 2006 KY · Coal laborer, bull gang, parts runner, roustabout, roof trimmer/scaler HANDLING OF MATERIALS
ICG Hazard LLC · Over-exertion in pulling or pushing objects

EE was pulling jumper cables at the ram car charging station when he felt pain in his right arm, above the elbow.

May 30, 2006 KY · Coal shuttle car operator, mantrip operator, ramcar operator, rail runner, buggy operator HANDLING OF MATERIALS
ICG Hazard LLC · Over-exertion in pulling or pushing objects

EE was pulling jumper cables at the ram car charging station, when he felt pain in his lower back.

May 22, 2006 KY · Coal shuttle car operator, mantrip operator, ramcar operator, rail runner, buggy operator HANDTOOLS (NONPOWERED)
ICG Hazard LLC · Struck by... (Not Elsewhere Classified)

EE WAS USING A HAMMER TO BUST A PIECE OF ROCK ON TOP OF THE CONTINUOUS MINER. A PIECE OF ROCK FLEW OFF STRIKING EE IN THE GROIN AREA.

March 27, 2006 KY · Coal laborer, bull gang, parts runner, roustabout, roof trimmer/scaler HANDLING OF MATERIALS
ICG Hazard LLC · Struck against stationary object

Employee stated that he bumped his left leg below the knee on 3/27/06 on a piece of belt structure and it made a blue place. He said that he did not think it was anything but it got worse over time. When he came outside after working the third shift on 4/10/06 he showed his leg to the mine superintendent and told him what had happened. He told him to go to the doctor.

2005 · 1 incident

December 12, 2005 KY · Coal shuttle car operator, mantrip operator, ramcar operator, rail runner, buggy operator OTHER
ICG Hazard LLC · Bodily reaction, (Not Elsewhere Classified)

EE stated that he started to turn around, and he felt pain in his left knee. This ee stated that he has had cartilage removed from both knees when he was in grade school. He is schedule to have an mri on 12-16-05.