Mining Incidents

Kansas Falls Quarry: 1 recorded fatality Metal/Non-Metal

Junction City, Geary County, KS  ·  Active
MSHA Mine ID: 1401666

Kansas Falls Quarry has $117K in proposed MSHA penalties and $0 outstanding across 6 contested dockets, plus health sampling and the full incident record.

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Fatalities
1
Total incidents
8
Years on record
2007–2023
Latest incident
Jul 2023
Compliance record
MSHA citations since 2006
198
citations
39
significant & substantial
$116,816
proposed penalties
$87,526
paid to date
75% of proposed penalties paid to date, a $29,290 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2006
65
inspections on record
1,362
inspection hours
14.5
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
198 citations across 1,362 inspection hours.
Source: MSHA inspections data, updated weekly.

Kansas Falls Quarry has $117K in proposed MSHA penalties and $0 outstanding across 6 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$117K
proposed penalties
$88K
current assessed
$88K
paid to date
$0
outstanding
184 assessments are final orders; 6 contested dockets.
Of $83K in penalties contested before the Commission, $54K was upheld in final decisions.
As of the most recent assessment on 2026-02-04.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
19.9%
significant & substantial
7.1%
high negligence or reckless
19.9%
reasonably likely or greater
50.5%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 9.7% low, 83.2% moderate, 7.1% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
27 citations taken to the federal commission · 14% of citations on record
  • Settled 15 · 56%
  • Stood as issued 12 · 44%
100%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 7 decided S&S contests · industry: 79%
35%
Penalty reduction in decided contests
$83K proposed, $54K after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2016-10-19.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
CENT 2014-0483 Settlement Rae 2015 $52K → $32K
CENT 2014-0217 Settlement Rae 2015 $15K → $9K
CENT 2014-0273 Settlement Rae 2015 $6K → $4K
CENT 2015-255M Default Lesnick 2017 $4K → $4K
CENT 2014-0333 Dismissal Rae 2014 $4K → $4K
CENT 2011-645M Dismissal Lesnick 2011 $1K → $1K
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.
Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Metal and nonmetal contaminants (personal samples)
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.

Last sampled: 2025-05-07
0%
of limit-tested samples over the exposure limit
21
samples
8
limit-tested
Most sampled contaminants
  • Respirable dust, <.1mg10
  • Quartz, respirable, >1% Qtz7
  • Nuisance dust, respirable, <1% Qtz4
Show the individual readings (21)
Date Contaminant Concentration Limit Conc / limit Occupation
2025-05-07 Respirable dust, <.1mg 0 Truck Driver
2025-05-07 Respirable dust, <.1mg 0 Bobcat Operator
2025-05-07 Quartz, respirable, >1% Qtz 0.15 Front-end Loader Operator
2025-05-07 Quartz, respirable, >1% Qtz 0.42 Front-end Loader Operator
2025-05-07 Respirable dust, <.1mg 0 Truck Driver
2023-09-12 Respirable dust, <.1mg 0 Front-end Loader Operator
2023-09-12 Respirable dust, <.1mg 0 Truck Driver
2023-09-12 Nuisance dust, respirable, <1% Qtz 0.12 10 0.01 Front-end Loader Operator
2020-02-12 Respirable dust, <.1mg 0 Front-end Loader Operator
2020-02-12 Quartz, respirable, >1% Qtz 0.41 Crusher Oper/Worker
2017-11-07 Respirable dust, <.1mg 0 Truck Driver
2017-11-07 Respirable dust, <.1mg 0 Truck Driver
2014-09-24 Nuisance dust, respirable, <1% Qtz 0.12 10 0.01 Utility Man
2014-09-24 Respirable dust, <.1mg 0 Utility Man
2014-09-24 Respirable dust, <.1mg 0 Truck Driver
2014-09-24 Quartz, respirable, >1% Qtz 0.32 2.34 0.14 Truck Driver
2011-09-20 Nuisance dust, respirable, <1% Qtz 0.14 10 0.01 Truck Driver
2011-09-20 Quartz, respirable, >1% Qtz 0.51 3.13 0.16 Crusher Oper/Worker
2011-09-20 Quartz, respirable, >1% Qtz 0.32 2.57 0.12 Bobcat Operator
2011-09-20 Nuisance dust, respirable, <1% Qtz 0.38 10 0.04 Front-end Loader Operator
2008-10-07 Quartz, respirable, >1% Qtz 0.6 2.91 0.21 Crusher Oper/Worker
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly. Metal/nonmetal contaminant figures come from MSHA's Personal Health Samples and Area Samples files (public record), updated weekly.

Kansas Falls Quarry recorded 0.00 reportable injury cases per 100 full-time workers in 2025.

Injury rate, 2025
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
0.00
total case rate
0.00
days-away rate
0.000
fatality rate
Below average. The US metal and nonmetal mining average was 1.65 and the all-US-mining average was 1.97 cases per 100 workers.
In Kansas, metal and nonmetal mining averaged 1.88 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2025 * 0.00 0.00 0.000
2024 * 0.00 0.00 0.000
2023 * 9.34 9.34 0.000
2022 * 0.00 0.00 0.000
2021 * 0.00 0.00 0.000
2020 * 0.00 0.00 0.000
2019 * 0.00 0.00 0.000
2017 * 0.00 0.00 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Bayer Construction Company, Inc. 2006 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2026 13
2025 13
2024 10
2023 10
2022 12
2021 11
2020 12
2019 11
2018 12
2017 13
2016 14
2015 15
2014 23
2013 25
2012 18
2011 18
2010 17
2009 19
2008 23
2007 23
2006 35
Source: MSHA quarterly employment and production, updated weekly.

Kansas Falls Quarry sits in Geary County, Kansas, where the Census mining category is 0.0% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Geary County, Kansas · Population 35,895
0.0%
Mining share of county employment
$57,344
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2026 Q2 6,468 0 0 0.0
2026 Q1 6,605 15 2 2271.0
2025 Q4 7,727 0 0 0.0
2025 Q3 7,850 0 0 0.0
2025 Q2 6,971 1 0 143.5
2025 Q1 4,978 0 0 0.0
2024 Q4 5,403 3 0 555.2
2024 Q3 5,557 0 0 0.0
Show 72 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2024 Q2 5,494 1 0 182.0
2024 Q1 4,630 6 2 1295.9
2023 Q4 4,417 0 0 0.0
2023 Q3 4,883 0 0 0.0
2023 Q2 6,097 2 1 328.0
2023 Q1 6,026 0 0 0.0
2022 Q4 5,847 3 0 513.1
2022 Q3 5,534 0 0 0.0
2022 Q2 6,203 4 1 644.8
2022 Q1 5,282 5 0 946.6
2021 Q4 5,363 0 0 0.0
2021 Q3 5,769 0 0 0.0
2021 Q2 5,653 5 0 884.5
2021 Q1 5,240 3 1 572.5
2020 Q4 6,062 0 0 0.0
2020 Q3 6,075 0 0 0.0
2020 Q2 6,024 3 2 498.0
2020 Q1 5,522 5 0 905.5
2019 Q4 7,702 0 0 0.0
2019 Q3 6,118 2 0 326.9
2019 Q2 4,423 0 0 0.0
2019 Q1 3,660 1 0 273.2
2018 Q4 4,104 0 0 0.0
2018 Q3 5,147 0 0 0.0
2018 Q2 4,846 2 1 412.7
2018 Q1 4,458 0 0 0.0
2017 Q4 5,089 1 0 196.5
2017 Q3 5,825 0 0 0.0
2017 Q2 5,005 2 2 399.6
2017 Q1 6,462 2 0 309.5
2016 Q4 6,771 0 0 0.0
2016 Q3 6,485 3 1 462.6
2016 Q2 7,073 0 0 0.0
2016 Q1 7,482 0 0 0.0
2015 Q4 6,051 3 0 495.8
2015 Q3 7,791 8 3 1026.8
2015 Q2 7,554 0 0 0.0
2015 Q1 6,716 0 0 0.0
2014 Q4 11,613 6 0 516.7
2014 Q3 11,064 14 0 1265.4
2014 Q2 10,473 0 0 0.0
2014 Q1 6,339 24 9 3786.1
2013 Q4 7,692 5 2 650.0
2013 Q3 13,238 3 0 226.6
2013 Q2 13,905 0 0 0.0
2013 Q1 9,134 1 0 109.5
2012 Q4 7,930 0 0 0.0
2012 Q3 8,220 0 0 0.0
2012 Q2 7,847 4 2 509.7
2012 Q1 8,467 0 0 0.0
2011 Q4 8,068 1 0 123.9
2011 Q3 10,955 4 1 365.1
2011 Q2 9,314 0 0 0.0
2011 Q1 7,316 18 0 2460.4
2010 Q4 8,196 0 0 0.0
2010 Q3 8,610 6 1 696.9
2010 Q2 7,252 0 0 0.0
2010 Q1 4,573 0 0 0.0
2009 Q4 5,762 0 0 0.0
2009 Q3 6,466 0 0 0.0
2009 Q2 6,625 0 0 0.0
2009 Q1 6,037 0 0 0.0
2008 Q4 6,933 8 1 1153.9
2008 Q3 7,384 0 0 0.0
2008 Q2 7,932 0 0 0.0
2008 Q1 7,586 6 3 790.9
2007 Q4 8,195 0 0 0.0
2007 Q3 8,496 0 0 0.0
2007 Q2 8,941 0 0 0.0
2007 Q1 9,071 3 1 330.7
2006 Q4 10,579 1 0 94.5
2006 Q3 8,783 3 2 341.6

Fatalities at this mine

1 recorded

Reportable incidents

7 on file (excluding fatalities above)

2023 · 1 incident

July 31, 2023 KS · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer SLIP OR FALL OF PERSON
Bayer Construction Company, Inc. · Fall from ladders

Was working on scaffolding, was climbing a ladder from the ground when the ladder tipped and they fell into the ladder on the way down. They tried to grab the X bar on the scaffolding and missed, they landed on the ladder hurting their back and neck.

2016 · 1 incident

March 23, 2016 KS · Metal/Non-Metal crane operator, mobile equipment operator (meo), dragline operator, dropball operator, rigger HANDTOOLS (NONPOWERED)
Bayer Construction Company, Inc. · Struck by... (Not Elsewhere Classified)

EE was making hangers to hold electrical cords for the crusher. EE was punching holes thru the rubber and hit left thumb with the hammer, causing a contusion.

2015 · 1 incident

October 6, 2015 KS · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman MACHINERY
Bayer Construction Company, Inc. · Rubbed or abraded

Miner was attempting to start a pull start pressure washer, when he pulled on the rope and released the rope his left index finger got caught in the rope and pulled the skin back between the last and middle knuckle.

2014 · 2 incidents

April 30, 2014 KS · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Bayer Construction Company, Inc. · Over-exertion in lifting objects

Miner was hanging a power cord and while twisting his body felt a twinge in his back. Finished hanging cord and reported to supervisor. Supervisor offered to take him to medical facility and miner refused. Supervisor then sent miner home to rest his back the rest of the day. Next morning miner called and said he should seek medical attention. He was then taken for treatment.

2011 · 1 incident

June 21, 2011 KS · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Bayer Construction Company, Inc. · Fall to the walkway or working surface

Employee stepped on block when getting out of truck, fell and twisted right knee.

2007 · 1 incident

July 6, 2007 KS · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer HANDLING OF MATERIALS
Bayer Construction Company, Inc. · Over-exertion (Not Elsewhere Classified)

He was on the catwalk of the Masaba plant changing out a screening plant. While he was carrying the screening plant his arm twisted in an awkward position due to the plant slipping from him, and he felt a popping occur in his shoulder.