Mining Incidents

San Manuel Sx-Ew Plant: 10 reportable incidents Metal/Non-Metal

BHP Copper · Facility
Controlled by BHP Billiton
Pinal County, AZ  ·  Abandoned
MSHA Mine ID: 0202264

MSHA record for San Manuel Sx-Ew Plant (mine ID 0202264). Fatalities, non-fatal incidents grouped by year, current operator and controller, and mine context.

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Fatalities
0
Total incidents
10
Years on record
1987–1997
Latest incident
Dec 1997
Inspection activity
MSHA inspections since 2000
3
inspections on record
56
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 56 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.

San Manuel Sx-Ew Plant recorded 0.00 reportable injury cases per 100 full-time workers in 2001.

Injury rate, 2001
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
0.00
total case rate
0.00
days-away rate
0.000
fatality rate
No reportable injury cases in any year shown. Employee-hours were reported in each of those years, so these are true zeros rather than missing data. Citations, listed in the compliance record above, are inspector-found violations and are counted separately from worker injuries.
Below average. The US metal and nonmetal mining average was 4.48 and the all-US-mining average was 5.26 cases per 100 workers.
In Arizona, metal and nonmetal mining averaged 2.94 cases per 100 workers that year.
Under 100,000 employee-hours were reported that year, so a single case moves the rate by two or more. Read the figure as approximate.
Year total case rate days-away fatal
2001 * 0.00 0.00 0.000
2000 * 0.00 0.00 0.000
* Fewer than 100,000 employee-hours that year; the rate is less stable.
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Ownership history
  1. Bechtel Construction Inc 1985 to 1986
  2. Magma Copper Company 1986 to 1987
  3. Magma Copper Company 1987 to 1996
  4. BHP Copper 1996 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2002 20
2001 20
2000 20
Source: MSHA quarterly employment and production, updated weekly.

San Manuel Sx-Ew Plant sits in Pinal County, Arizona, where the Census mining category is 0.8% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Pinal County, Arizona · Population 449,219
0.8%
Mining share of county employment
$77,588
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2002 Q2 9,275 0 0 0.0
2002 Q1 9,505 0 0 0.0
2001 Q4 8,464 0 0 0.0
2001 Q3 8,568 0 0 0.0
2001 Q2 8,548 0 0 0.0
2001 Q1 8,626 0 0 0.0
2000 Q4 8,188 0 0 0.0
2000 Q3 8,030 0 0 0.0
Show 2 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2000 Q2 7,896 0 0 0.0
2000 Q1 9,605 0 0 0.0
No fatalities recorded at this mine.

Reportable incidents

10 on file

1997 · 3 incidents

December 17, 1997 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator POISONING (TOXIC MATERIALS)
BHP Copper · Inhalation of radiations, caustics, toxic and noxious substances

WORK IN ACID PRECIPITATOR AREAS, THERE WAS A SUDDEN RELEASE OF SULFATRIAXIDE GAS WHICH EMPLOYEE WAS EXPOSED TO.

December 17, 1997 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator POISONING (TOXIC MATERIALS)
BHP Copper · Inhalation of radiations, caustics, toxic and noxious substances

WORK IN ACID PRECIPITATOR AREAS, THERE WAS A SUDDEN RELEASE OF SULFATRIAXIDE GAS WHICH EMPLOYEE WAS EXPOSED TO.

December 17, 1997 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator POISONING (TOXIC MATERIALS)
BHP Copper · Inhalation of radiations, caustics, toxic and noxious substances

WORK IN ACID PRECIPITATOR AREAS, THERE WAS A SUDDEN RELEASE OF SULFATRIAXIDE GAS WHICH EMPLOYEE WAS EXPOSED TO.

1993 · 1 incident

March 18, 1993 AZ · Metal/Non-Metal shaft repair, skip tender, station tender POWERED HAULAGE
Magma Copper Company · Struck by flying object

EMPLOYEE WAS OPENING A FORKLIFT WHEN A GUST OF WIND BLEW SOMETHING INTO HIS EYE THIS INCIDENT RESULTED IN A MINUTE EMBEDDED FOREIGN BODY RT EYE WHICH WAS R EMOVED WITH A SURGICAL INSTRUMENT

1992 · 1 incident

October 25, 1992 AZ · Metal/Non-Metal outside foreman, leadman HANDLING OF MATERIALS
Magma Copper Company · Struck against stationary object

EMPLOYEE WAS DRYING OFF AFTER HIS SHOWER. HIS LOCKER DOOR WAS OPEN AND HE STRUCK THE EDGE OF THE DOOR WITH HIS HAND. THE LOCKER DOOR HAS A SHARP EDG. THIS INCIDENT RESULTED IN A LACERATION, EX TENSOR TENDON, LEFT INDEX FINGER, CAUSING HIM TO LOSE TIME FROM WORK.

1991 · 2 incidents

June 15, 1991 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Magma Copper Company · Absorption of radiations, caustics, toxic and noxious substances

WAS RELOCATING 1 INCH LINE CUT LINE WHEN BROKE LOOSE ACID FLOWED OUT OF PIPE ACID TRAPPED IN LINE.

March 1, 1991 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Magma Copper Company · Fall to the walkway or working surface

EMPLOYEE WAS OPERATING AN OVERHEAD CRANE FOR HARVESTING CATHODES, WHEN AFTER WASHING THE LOAD OFF AND TRANSPORTING TO THE MACHINE, HE SLIPPED AND FELL, CATCHING HIMSELF WITH HIS LEFT HAND. THI S INCIDENT RESULTED IN A 5 CM LACERATION, LEFT HAND, REQUIRING EIGHT (8) SUTURES.

1990 · 1 incident

August 4, 1990 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator EXPLODING VESSELS UNDER PRESSURE
Magma Copper Company · Absorption of radiations, caustics, toxic and noxious substances

ATTEMPTING TO CLEAR ACID LINE, TAPPING 1 VALVE ACID SPRAYED FOOT THROUGH RUPTURE IN HOSE CHEM BURNS TO 30% OF BODY, RT SIDE OF FACE THIGHS TRUNK, CHEST ABDOMEN

1987 · 2 incidents

September 23, 1987 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Magma Copper Company · Struck against stationary object

WHILE EMPLOYEE 4AS MANUALLY STRIPPING CATHODE FROM MOTHER BLANK, CATHODE WAS STUCK IN GRATING AND SHE WAS LOWERING IT FLAT WHEN HER LEFT HAND SLIPPED AND ARM WAS CUT ON THE SIDE OF THE CATHODE . THIS INCIDENT3RESULTED IN A LACERATION (FLAP), LEFT FOREARM, REQUIRING 13 SUTURES.

July 29, 1987 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Magma Copper Company · Over-exertion in lifting objects

EMPLOYEE WAS AL3GNING CATHODES IN THE TANKHOUSE CELL AND TRIED TO PICKUP AN ANODE AND FELT A SHARP PAIN IN HIS BACK THIS INCIDENT RESULTED IN AN ACUTE SACROILLEAC STRAIN CAUSING THE EMPLOYEE T O LOSE TIME FRO4 WORK