Mining Incidents

Phelps Dodge Corp: 18 recorded fatalities controller

MSHA controller ID: M00136

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Fatalities
18
Total incidents
3,459
Mines on record
30
Years on record
1983–2007
Compliance record
MSHA citations since 2000
2,314
citations
379
significant & substantial
$500,869
proposed penalties
$450,671
paid to date
90% of proposed penalties paid to date, a $50,198 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2000
320
inspections on record
26,714
inspection hours
8.7
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
2,314 citations across 26,714 inspection hours.
Source: MSHA inspections data, updated weekly.
Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$501K
proposed penalties
$451K
current assessed
$451K
paid to date
$0
outstanding
2,287 assessments are final orders; 24 contested dockets.
Of $129K in penalties contested before the Commission, $79K was upheld in final decisions.
As of the most recent assessment on 2008-09-25.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
16.5%
significant & substantial
4.6%
high negligence or reckless
17.2%
reasonably likely or greater
50.8%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 9.1% low, 86.2% moderate, 4.6% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
Injury rate, 2007
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
3.42
total case rate
1.55
days-away rate
0.000
fatality rate
About average. The US metal and nonmetal mining average was 3.30 and the all-US-mining average was 3.77 cases per 100 workers.
Year total case rate days-away fatal
2007 3.42 1.55 0.000
2006 3.08 1.33 0.000
2005 2.93 1.27 0.017
2004 2.47 1.02 0.000
2003 2.24 0.34 0.000
2002 2.07 0.62 0.024
2001 1.23 0.29 0.018
2000 2.28 0.55 0.000
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Metal and nonmetal contaminants (personal samples)
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.

Last sampled: 2006-11-28, 19 years ago
9%
of limit-tested samples over the exposure limit
156
samples
136
limit-tested
Most sampled contaminants
  • Quartz, respirable, >1% Qtz465 over
  • Total Carbon,TC444 over
  • Total Carbon,calculated from elemental carbon.443 over
  • Diesel Particulate Material82 over
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly. Metal/nonmetal contaminant figures come from MSHA's Personal Health Samples and Area Samples files (public record), updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
17 citations taken to the federal commission · 1% of citations on record
  • Settled 14 · 82%
  • Stood as issued 3 · 18%
58%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 12 decided S&S contests · industry: 79%
39%
Penalty reduction in decided contests
$57K proposed, $35K after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2007-08-14. Vacated and withdrawn citations are removed from the file this view attributes through, so that outcome is slightly undercounted here.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this controller contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
WEST20020459M Settlement Melick 2003 $45K → $34K
WEST 2006-159M Settlement Manning 2006 $33K → $23K
WEST 2005-397M Settlement Manning 2006 $10K → $7K
WEST 2003-422-M Settlement Manning 2003 $6K → $555
WEST20020219M Settlement Hodgdon 2003 $5K → $2K
CENT 2007-274M Settlement Manning 2008 $5K → $400
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.

Top causes

Incident timeline

2007
88
2006
313
2005
214 (1f)
2004
152
2003
122
2002
112 (1f)
2001
96 (1f)
2000
178
1999
125 (1f)
1998
199 (1f)
1997
203
1996
88 (1f)
1995
88 (1f)
1994
85
1993
68
1992
77
1991
139 (3f)
1990
141 (1f)
1989
139 (1f)
1988
159 (2f)
1987
120 (2f)
1986
108
1985
121 (1f)
1984
188 (1f)
1983
136

Operators under this controller

Mines on record

Fatalities under this controller

18 recorded
November 29, 2005 NM · Metal/Non-Metal welder (shop) Fatality · EXPLODING VESSELS UNDER PRESSURE
Freeport-McMoRan Chino Mines Company · Struck by... (Not Elsewhere Classified)

THE EE WAS ATTEMPTING TO IDENTIFY LEAKS IN A PONTOON ON A PUMP BARGE. APPARENTLY HE CONNECTED A COMPRESSOR TO THE END PLATE OF THE PONTOON VIA A THREADED NIPPLE, A HOSE WITH A VALVE AND AN AIR PRESSURE GAUGE. THE END OF THE PONTOON RUPTURED AND APPEARS TO HAVE HIT THE EMPLOYEE IN THE HEAD. BECAUSE THERE WERE NO WITNESSES, THE EXACT PROCEDURE & POSITION OF EE'S BODY DURING THE

December 20, 2002 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator Fatality · OTHER
Freeport-McMoRan Morenci Inc. · Over-exertion (Not Elsewhere Classified)

EMPLOYEE ALLEGEDLY SUSTAINED A SPONTANEOUS FRACTURE OF THE LEFT ANKLE WALKING ON A CONVERYOR BELT WALKWAY.

October 3, 2001 AZ · Metal/Non-Metal backhoe operator, trackhoe operator, crane operator Fatality · POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

EMPLOYEE WAS KILLED WHILE OPERATING MACK LOWBOY ON MINE ACCESS ROAD, ON GOING INVESTIGATION.

February 15, 1999 AZ · Metal/Non-Metal electrician, lineman Fatality · POWERED HAULAGE
Freeport-McMoRan Morenci Inc. · Caught in, under or between (Not Elsewhere Classified)

WHILE OPERATING A CHEVY PICKUP TRUCK, EE, A ROAD MACHINERY CO. EE, MOVED IN FRONT OF A PARKED 320 TON KOMATSU HAUL TRUCK. THE HAUL TRUCK, OPERATED BY A PHELPS DODGE EE PROCEEDED FORWARD, THE P ICKUP TRUCK WAS DESTROYED AND EE WAS FATALLY INJURED. EE WAS TRAINED HOW TO PROPERLY APPROACH A HAUL TRUCK AND WHERE BLIND SPOTS EXISTED IN AN OPERATOR'S FIELD OF VISION.

August 9, 1998 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech Fatality · OTHER

THE EMPLOYEE WAS GOING TO SHUT OFF A VALVE IN THE 4 WEST TAILINGS DAM. HE WAS FOUND RECLINING BESIDE THE VALVE.

January 25, 1996 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver Fatality · POWERED HAULAGE
Freeport-McMoRan Morenci Inc. · Caught in, under or between a moving and a stationary object

AN AA TRUCK DRIVER POWERED BACKWARDS THROUGH A WELL ESTABLISHED BERM AT AN ANGLE. THE TRUCK OVERTURNED CAUSING FATAL INJURIES TO THE EMPLOYEE.

October 31, 1995 AZ · Metal/Non-Metal electrician, lineman Fatality · ELECTRICAL
Freeport-McMoRan Morenci Inc. · Flash burns (electric)

EE WAS WORKING IN THE SOUTH SIDE SX/EW SUBSTATION TRACING LOW VOLTAGE WIRING WHEN AN ELECTRICAL FLASH OCCURRED FROM ANOTHER AREA.

October 17, 1991 AZ · Metal/Non-Metal crane operator, mobile equipment operator (meo), dragline operator, dropball operator, rigger Fatality · MACHINERY
Freeport-McMoRan Morenci Inc. · Caught in, under or between a moving and a stationary object

HE WAS DRIVING THE #28 HYDRAULIC CRANE IN LOW GEAR DOWN A MINE ROAD WITH THE BOOM IN AN ELEVATED POSITION CREATING A HIGHER CENTER OF GRAVITY, WHEN THE CRANE STARTED TO TIP. HE EXITED THE CAB AND THE CRANE LAID OVER ON TOP OF HIM.

September 13, 1991 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver Fatality · POWERED HAULAGE
Freeport-McMoRan Morenci Inc. · Struck against a moving object

A "AA" TRUCK DRIVER, AFTER INITIALLY STRIKING A WELL ESTABLISHED BERM WHILE BACKING, THEN PULLED FORWARD APPROX. 25'. UPON HIS SECOND ATTEMPT IN BACKING, AT A SPEED GREATER THAN NORMAL, HE WEN T THROUGH SAID BERM, DOWN THE DUMP, RESUTLING IN FATAL INJURY.

May 22, 1991 AZ · Metal/Non-Metal electrician, lineman Fatality · ELECTRICAL
Freeport-McMoRan Morenci Inc. · Contact with electrical current

THE EMPLOYEE WAS FATALLY INJURED WHEN HE CAME IN CONTACT WITH A 4160 V FUSE IN THE #19 SWITCH HOUSE WITHIN THE MORENCI MINE.

October 20, 1990 AZ · Metal/Non-Metal electrician, lineman Fatality · ELECTRICAL
Freeport McMoRan Corporation · Contact with electrical current

EMPLOYEE CONTACTED AN ENERGIZED 2300 VOLT BARE CONDUCTOR & WAS ELECTROCUATED

March 1, 1989 AZ · Metal/Non-Metal Fatality · HANDLING OF MATERIALS
Freeport-McMoRan Morenci Inc. · Struck by rolling or sliding object

UNLOADING PIPE FROM TRUCK. TRYING TO LEVERAGE LENGTH OF PIPE OFF THE TRAILER ONTO THE FORKLIFT. ALMOST HAD PIPE ON FORKLIFT WHEN IT BEGAN TO ROLL BACK TO DECEASED.

October 6, 1988 AZ · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman Fatality · SLIP OR FALL OF PERSON
Freeport-McMoRan Morenci Inc. · Fall from scaffolds, walkways, platforms

EMPLOYEE WAS RETURNING TO WORK STATION JUST AFTER LUNCH CLIMBING STRUCTURAL STEEL TO GET THERE WHEN HIS FEET SLIPPED CAUSING HIM TO LOOSEN HIS GRIP AND FELL

June 10, 1988 NM · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver Fatality · POWERED HAULAGE
Freeport-McMoRan Tyrone Inc · Struck against a moving object

I NAME WAS RETURNING TO THE PIT FROM THE 419 WASTE DUMP WITH APPRO A 1/2 TO 2/3S LOAD OF MUCK IN THE BED OF HIS TRUCK. IT IS NOT KNOWN WHETHER HE KNEW THAT HE HAD A PARTIAL LOAD OR NOT. HE DRO I NAME WAS RETURNING TO THE PIT FROM THE 419 WASTE DUMP WITH APPROX. 1/2 TO 2/3S LOAD OF MUCK INDROVE DOWN THE 419 ROAD WHICH IS A DOWNGRADE WHEN HE REPORTED TO THE DISPATCH TOWER THAT HE HAD

January 16, 1987 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver Fatality · POWERED HAULAGE
Freeport-McMoRan Morenci Inc. · Struck against a moving object

WHILE EMPLOYEE 4AS BACKING INTO A DUMP SITE HIS TRUCK OVERTURNED ON A 50' BENCH WITH HIM INSIDE

January 3, 1987 AZ · Metal/Non-Metal motorman, motor person, swamper, switchman, locomotive operator Fatality · POWERED HAULAGE
Phelps Dodge Corp · Caught in, under or between a moving and a stationary object

I.NAME WAS IN T2E PROCESS OF UNLOADING HIS BOTTOM DUMP RAIL CARS AT THE METCALF HOPPER WHEN FOR UNKNOWN REASONS, ONE OF THE CARS TURNED OVER ON ITS SIDE AND I.NAME WAS FOUND LAYING UNDERNEATH IT 3

November 25, 1985 NM · Metal/Non-Metal crane operator, mobile equipment operator (meo), dragline operator, dropball operator, rigger Fatality · FALLING/SLIDING/ROLLING MATERIALS
Freeport-McMoRan Tyrone Inc · Caught in, under or between collapsing material or buildings

MOVING DRISCO P3PE TO PLACE IT ON PIPE FUSING MACHINE.HE BENT OVER TO PUT CHOKER ON PIPE AND ANOTHER BUNDLE OF PIPE FELL ON HIM PINNING VICTIM BETWEEN PIPES AND BUNDLE.VICTIM WAS IN HOSPITAL F ROM DATE OF ACC3DENT UNTIL DATE OF DEATH 12-19-85 AND NEVER REGAINED CONCIOUSNESS.

December 5, 1984 AZ · Metal/Non-Metal electrician, lineman Fatality · POWERED HAULAGE
Freeport-McMoRan Morenci Inc. · Caught in, under or between a moving and a stationary object

EMPLOYEE WAS OPERATING THE 52 LOCOMOTIVE AND HAD LEFT THE 23 SHOVEL LOCATED AT 4600 AMERICAN MOUNTA. THE TRAIN WAS LOADED WITH WASTE AND EVENTUALLY WORKED HIS WAY TO THE 4500 DISPATCH HILL WHI CH IS THE MAIN LINE. WHILE ON THIS TRCK THE CABOOSE DERAILED AND TRAVELED APPROX. 9 CAR LENGTHS. THE EMPLOYEE EITHER ATTEMPTED TO JUMP, OR WAS THROWN OFF THE CABOOSE. THE EMPLOYEE WAS FOUND B

For insurers, brokers, and safety consultants

Where Phelps Dodge Corp stands on silica, penalties, and injury rate

MSHA's standard limits respirable silica to 50 micrograms per cubic metre, but MSHA publishes dust and quartz as separate files and never the silica figure itself. We derive it per sample, score it against the limit, and set the operator's injury rate against a benchmark built from the full MSHA operator record. With the 26-year penalty trail, contest posture, and fatality history. Delivered as a PDF with the underlying data as CSV.

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