Mining Incidents

Rip Rap Plant: 1 recorded fatality Metal/Non-Metal

Douds Stone LLC · Surface
Controlled by Daniel Ryan Roberts
Ottumwa, Van Buren County, IA  ·  Abandoned
MSHA Mine ID: 1302266

Rip Rap Plant has $11K in proposed MSHA penalties and $0 outstanding across 1 contested dockets, plus health sampling and the full incident record.

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Fatalities
1
Total incidents
2
Years on record
2003–2004
Latest incident
Oct 2004
Compliance record
MSHA citations since 2003
27
citations
8
significant & substantial
$11,070
proposed penalties
$11,070
paid to date
100% of proposed penalties paid to date, a $0 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2003
31
inspections on record
563
inspection hours
n/a
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
Rate withheld: 563 inspection hours is too few for a stable rate. A minimum of 1,000 inspection hours is required.
Source: MSHA inspections data, updated weekly.

Rip Rap Plant has $11K in proposed MSHA penalties and $0 outstanding across 1 contested dockets.

Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$11K
proposed penalties
$11K
current assessed
$11K
paid to date
$0
outstanding
26 assessments are final orders; 1 contested dockets.
Of $270 in penalties contested before the Commission, $270 was upheld in final decisions.
As of the most recent assessment on 2023-12-18.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
30.8%
significant & substantial
15.4%
high negligence or reckless
30.8%
reasonably likely or greater
30.8%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 26.9% low, 57.7% moderate, 15.4% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
2 citations taken to the federal commission · 7% of citations on record
  • Stood as issued 2 · 100%
100%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 2 decided S&S contests · industry: 79%
0%
Penalty reduction in decided contests
$270 proposed, $270 after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2005-02-16.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this mine contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
CENT 2005-111M Dismissal Lesnick 2005 $270 → $270
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.
Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Metal and nonmetal contaminants (personal samples)
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.

Last sampled: 2023-12-19
0%
of limit-tested samples over the exposure limit
18
samples
11
limit-tested
Most sampled contaminants
  • Quartz, respirable, >1% Qtz6
  • Respirable dust, <.1mg6
  • Nuisance dust, respirable, <1% Qtz4
  • Nuisance dust, total, <1% Qtz2
Show the individual readings (18)
Date Contaminant Concentration Limit Conc / limit Occupation
2023-12-19 Nuisance dust, respirable, <1% Qtz 0.27 10 0.03 Front-end Loader Operator
2023-12-19 Respirable dust, <.1mg 0 Rotary Bucket Ex. Operator
2022-10-11 Respirable dust, <.1mg 0 Drill Operator, Rotary
2020-11-04 Nuisance dust, total, <1% Qtz 0.75 10 0.08 Front-end Loader Operator
2020-11-04 Nuisance dust, total, <1% Qtz 0.61 10 0.06 Rotary Bucket Ex. Operator
2019-10-23 Quartz, respirable, >1% Qtz 0.31 Front-end Loader Operator
2019-10-23 Respirable dust, <.1mg 0 Backhoe Operator
2016-09-29 Respirable dust, <.1mg 0 Rotary Bucket Ex. Operator
2016-09-29 Nuisance dust, respirable, <1% Qtz 0.27 10 0.03 Front-end Loader Operator
2012-03-27 Nuisance dust, respirable, <1% Qtz 0.13 10 0.01 Front-end Loader Operator
2012-03-27 Respirable dust, <.1mg 0 Backhoe Operator
2012-03-27 Quartz, respirable, >1% Qtz 0.19 1.29 0.15 Truck Driver
2010-10-14 Respirable dust, <.1mg 0 Backhoe Operator
2010-10-14 Quartz, respirable, >1% Qtz 0.19 0.93 0.20 Truck Driver
2010-10-14 Quartz, respirable, >1% Qtz 0.51 1.12 0.46 Front-end Loader Operator
2004-10-26 Nuisance dust, respirable, <1% Qtz 0.13 10 0.01 Front-end Loader Operator
2004-10-26 Quartz, respirable, >1% Qtz 0.16 1.28 0.13 Truck Driver
2004-10-26 Quartz, respirable, >1% Qtz 0.2 1.77 0.11 Laborer, Bullgang
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly. Metal/nonmetal contaminant figures come from MSHA's Personal Health Samples and Area Samples files (public record), updated weekly.
Ownership history
  1. Douds Stone, Inc. 2003 to 2012
  2. Douds Stone LLC 2012 to present
Source: MSHA controller and operator history, updated weekly.
Workforce and production
Year Employees
2026 4
2025 3
2024 3
2023 3
2022 6
2021 6
2020 3
2019 8
2018 6
2017 7
2016 7
2015 8
2014 10
2013 11
2012 4
2011 4
2010 4
2009 6
2008 6
2007 4
2006 3
2005 4
2004 6
2003 8
Source: MSHA quarterly employment and production, updated weekly.

Rip Rap Plant sits in Van Buren County, Iowa, where the Census mining category is 0.2% of county employment.

Local economic context
County figures come from the US Census Bureau's American Community Survey, 5-year pooled estimates, so the 2023 vintage covers 2019 through 2023. The Census category is 'mining, quarrying, and oil and gas extraction', which is broader than MSHA jurisdiction and includes oil and gas workers no mine employs. These figures describe the surrounding county, not this mine, and are not a factor in any specific incident.
Van Buren County, Iowa · Population 7,236
0.2%
Mining share of county employment
$60,183
Median household income
Source: US Census Bureau, American Community Survey 2023 5-year estimates.
Quarterly safety rates
Citations per million reported employee-hours. Rates begin in 2000, when MSHA's quarterly employment data starts; earlier incidents are counted but cannot be rate-adjusted. Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2026 Q2 1 0 0 0.0
2026 Q1 2,290 0 0 0.0
2025 Q4 1 0 0 0.0
2025 Q3 1,265 0 0 0.0
2025 Q2 1,387 0 0 0.0
2025 Q1 1,816 0 0 0.0
2024 Q4 216 0 0 0.0
2024 Q3 1 0 0 0.0
Show 86 earlier quarters
Quarter Hours worked Citations S&S Per 1M hrs
2024 Q2 1 0 0 0.0
2024 Q1 2,072 0 0 0.0
2023 Q4 1,052 3 2 2851.7
2023 Q3 1,301 0 0 0.0
2023 Q2 1 0 0 0.0
2023 Q1 1 0 0 0.0
2022 Q4 1,751 3 0 1713.3
2022 Q3 3,914 0 0 0.0
2022 Q2 1,947 0 0 0.0
2022 Q1 1,102 0 0 0.0
2021 Q4 1,704 0 0 0.0
2021 Q3 1,578 0 0 0.0
2021 Q2 959 0 0 0.0
2021 Q1 584 0 0 0.0
2020 Q4 561 0 0 0.0
2020 Q3 278 0 0 0.0
2020 Q2 811 0 0 0.0
2020 Q1 1 0 0 0.0
2019 Q4 786 2 0 2544.5
2019 Q3 1,424 1 0 702.2
2019 Q2 1 0 0 0.0
2019 Q1 1,141 0 0 0.0
2018 Q4 1,747 0 0 0.0
2018 Q3 2,409 0 0 0.0
2018 Q2 427 0 0 0.0
2018 Q1 1 0 0 0.0
2017 Q4 633 0 0 0.0
2017 Q3 1,279 0 0 0.0
2017 Q2 1,188 0 0 0.0
2017 Q1 1 0 0 0.0
2016 Q4 1,336 0 0 0.0
2016 Q3 1,609 1 0 621.5
2016 Q2 1 0 0 0.0
2016 Q1 1 0 0 0.0
2015 Q4 1,120 0 0 0.0
2015 Q3 1,232 0 0 0.0
2015 Q2 742 0 0 0.0
2015 Q1 1 0 0 0.0
2014 Q4 2,261 0 0 0.0
2014 Q3 3,024 0 0 0.0
2014 Q2 101 0 0 0.0
2014 Q1 505 0 0 0.0
2013 Q4 3,118 1 1 320.7
2013 Q3 1,701 0 0 0.0
2013 Q2 334 0 0 0.0
2013 Q1 1 0 0 0.0
2012 Q4 1 0 0 0.0
2012 Q3 251 0 0 0.0
2012 Q2 1,250 0 0 0.0
2012 Q1 1,091 1 0 916.6
2011 Q4 1,688 0 0 0.0
2011 Q3 1,399 0 0 0.0
2011 Q2 1,755 0 0 0.0
2011 Q1 1,709 0 0 0.0
2010 Q4 1,806 2 0 1107.4
2010 Q3 299 0 0 0.0
2010 Q2 556 0 0 0.0
2010 Q1 1,277 0 0 0.0
2009 Q4 1,302 2 1 1536.1
2009 Q3 1,854 0 0 0.0
2009 Q2 711 0 0 0.0
2009 Q1 1,225 0 0 0.0
2008 Q4 1,677 0 0 0.0
2008 Q3 1,083 0 0 0.0
2008 Q2 1,709 0 0 0.0
2008 Q1 711 0 0 0.0
2007 Q4 944 0 0 0.0
2007 Q3 440 0 0 0.0
2007 Q2 811 0 0 0.0
2007 Q1 480 0 0 0.0
2006 Q4 666 1 0 1501.5
2006 Q3 40 0 0 0.0
2006 Q2 798 0 0 0.0
2006 Q1 812 1 0 1231.5
2005 Q4 644 0 0 0.0
2005 Q3 1,492 0 0 0.0
2005 Q2 1,433 0 0 0.0
2005 Q1 275 0 0 0.0
2004 Q4 1,047 7 4 6685.8
2004 Q3 1,854 0 0 0.0
2004 Q2 1,627 0 0 0.0
2004 Q1 773 0 0 0.0
2003 Q4 1,679 0 0 0.0
2003 Q3 1,720 1 0 581.4
2003 Q2 1,151 0 0 0.0
2003 Q1 550 0 0 0.0

Fatalities at this mine

1 recorded
October 12, 2004 IA · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver Fatality · POWERED HAULAGE
Douds Stone, Inc. · Struck against a moving object

WHILE TAKING A LOAD OF FINES TO THE STOCK PILE, EMPLOYEE WAS RETURNING TO THE PIT AREA (WITH A LOADED TRUCK). WHILE ROUNDING A CURVE IN THE HAUL ROAD, EMPLOYEE WENT THROUGH A BERM CAUSING THE TRUCK TO ROLL. EMPLOYEE WAS CRUSHED BY THE TRUCK HE WAS DRIVING.

Reportable incidents

1 on file (excluding fatalities above)

2003 · 1 incident

September 30, 2003 IA · Metal/Non-Metal

WEATHER WAS COOL & SUNNY. SETTING UP PLANT FOR PRODUCTION WHILE BACKING IN A DOLEY. AFTER MISSING THE KING PIN, EMPLOYEE REACHED IN TO RESET THE LATCH ON THE HEAD PLATE. BEFORE THE LATCH WAS S ET, THE PLANT SLIPPED & PINCHED EMPLOYEE'S RIGHT THUMB BETWEEN PLANT & HEAD PLATE.