Rear-end collision involving two haul trucks on a haul road.
Freeport-McMoRan Inc: 12 recorded fatalities controller
Watch this controller
Email me when a new MSHA incident is filed at any mine Freeport-McMoRan Inc controls.
FREEPORT-MCMORAN INC (FCX) discloses mines under this controller in its SEC Dodd-Frank Section 1503 (EX-95) mine-safety filings.
ⓘ
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.ⓘ
A Section 107(a) order removes miners from an area when an inspector finds an imminent danger. Each order is lifted once the condition is corrected, so this counts orders issued, not orders now in effect.ⓘ
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.ⓘ
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.ⓘ
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.| Year | total case rate | days-away | fatal |
|---|---|---|---|
| 2026 | 2.54 | 1.27 | 0.019 |
| 2025 | 1.96 | 0.81 | 0.000 |
| 2024 | 2.35 | 0.82 | 0.000 |
| 2023 | 3.06 | 1.02 | 0.000 |
| 2022 | 3.01 | 0.98 | 0.000 |
| 2021 | 2.83 | 1.03 | 0.000 |
| 2020 | 2.54 | 0.81 | 0.000 |
| 2019 | 2.66 | 1.05 | 0.000 |
ⓘ
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.Metal and nonmetal contaminants (personal samples)
ⓘ
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.
Last sampled: 2026-07-27
ⓘ
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.- Quartz, respirable, >1% Qtz558133 over
- Iron oxide fumes971 over
- Manganese fumes971 over
- Vanadium fumes961 over
Area samples (mill and shop air)
Last sampled: 2026-06-02ⓘ
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.- Settled 1,186 · 80%
- Stood as issued 266 · 18%
- Vacated or withdrawn 9 · 1%
- Still open 18 · 1%
ⓘ
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.ⓘ
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.| Docket | Decision | Judge | Year | Proposed / upheld |
|---|---|---|---|---|
| WEST 2025-0356 | Settlement | Simonton | 2026 | $104K → $20K |
| WEST 2014-120M | Settlement | Moran | 2015 | $102K → $65K |
| WEST 2009-155M | Settlement | Melick | 2010 | $95K → $66K |
| WEST 2018-0076 | Settlement | Miller | 2018 | $91K → $63K |
| WEST 2016-0113 | Default | Lesnick | 2016 | $90K → $90K |
| WEST 2019-0281 | Settlement | Miller | 2019 | $84K → $78K |
Top causes
- OTHER 3 fatalities · 248 non-fatal
- POWERED HAULAGE 2 fatalities · 604 non-fatal
- ELECTRICAL 2 fatalities · 30 non-fatal
- FALLING/SLIDING/ROLLING MATERIALS 2 fatalities · 20 non-fatal
- SLIP OR FALL OF PERSON 1 fatality · 1121 non-fatal
- MACHINERY 1 fatality · 591 non-fatal
Incident timeline
Operators under this controller
Mines on record
Fatalities under this controller
12 recordedOur mixer driver was hauling for Freeport McMoRan at their Morenci mine location, the load was rejected and sent back, driver followed the escort down a hill with a full load, lost brakes and turned the mixer on its driver's side.
Weld crew initiated an argon purge on a 30" pipe that had been fit up afternoon prior. When argon purge was established, two welders began to make their root pass welds. Upon inspection "sugaring" was observed. a welder entered the open end of the 30" pipe for unknown reasons where they were found by a coworker to be unresponsive. No witnesses observed them enter the pipe.
While preparing to perform side frame/track repairs on a 4100A shovel. When the relief valve was ejected from the jack. Employee was struck by a pressure relief valve in the lower left abdominal/waist area. The injury resulted in the death of the employee.
Rollover accident/fatality/ongoing investigation.
An employee, assisting with shovel maintenance, entered the man lift at the shovel house level to descend and retrieve a needed part. After entering the man lift, the support arm broke, causing the basket and employee to fall to the ground. An investigation is ongoing. Amendment: Employee passed away 6/27/19.
Employee went to prime the diaphragm pump located outside the stripping machine building, adjacent to the hydraulic room. Eight minutes pass where EE is unaccounted for prior to being found unresponsive, kneeling in liquid, face against the stainless steel flange of the tank house return HDPE line.
The crew was attempting to align a section of pipe, which is 40 feet long, when the 2 pipes disconnected and 1 end of the pipe that the crew was trying to install slipped out of the joint and struck the employee. An excavator was being used to position a 36" pipe diameter by 40' long section pipe to connect it to another section of pipe.
Employees were placing 24" HDPE pipe, when the pipe suddenly shifted and rolled on top of one of the workers. He was treated and stabilized at the scene. He was subsequently transported to a hospital, where he later passed away.
Employee got out of cab and stepped toward window & knee gave out. Employee did not slip or trip, footing was good, maintained 3 point contact, from a flat surface, but as employee shifted his weight his knee gave out.
The victim had been instructing persons making a belt splice. He fell through a 4 foot by 6 foot opening 28 feet to the floor below.
An electrician that was trouble shooting an installation was electrocuted by a single leg of a 3 phase 4160 volt service.
Where Freeport-McMoRan Inc stands on silica, penalties, and injury rate
MSHA's standard limits respirable silica to 50 micrograms per cubic metre, but MSHA publishes dust and quartz as separate files and never the silica figure itself. We derive it per sample, score it against the limit, and set the operator's injury rate against a benchmark built from the full MSHA operator record. With the 26-year penalty trail, contest posture, and fatality history. Delivered as a PDF with the underlying data as CSV.
The federal record itself stays free on this site. What costs money, and why.