Mining Incidents

Holcim Ltd: 13 recorded fatalities controller

MSHA controller ID: M01644

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Email me when a new MSHA incident is filed at any mine Holcim Ltd controls.

Fatalities
13
Total incidents
3,722
Mines on record
57
Years on record
1983–2015
Compliance record
MSHA citations since 2000
6,476
citations
1,458
significant & substantial
$3,245,572
proposed penalties
$2,797,212
paid to date
86% of proposed penalties paid to date, a $448,360 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2000
1,526
inspections on record
53,568
inspection hours
12.1
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
6,476 citations across 53,568 inspection hours.
Source: MSHA inspections data, updated weekly.
Imminent-danger orders
A Section 107(a) order removes miners from an area when an inspector finds an imminent danger. Each order is lifted once the condition is corrected, so this counts orders issued, not orders now in effect.
7
Section 107(a) orders
Most recent order: 2015-04-02.
On record since 2011.
Source: MSHA imminent-danger order records, updated weekly.
Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$3.2M
proposed penalties
$2.8M
current assessed
$2.8M
paid to date
$0
outstanding
6,430 assessments are final orders; 138 contested dockets.
Of $1.5M in penalties contested before the Commission, $1.0M was upheld in final decisions.
As of the most recent assessment on 2017-01-18.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
22.6%
significant & substantial
6.4%
high negligence or reckless
23.0%
reasonably likely or greater
48.1%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 14.6% low, 79.0% moderate, 6.3% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
Injury rate, 2015
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
1.41
total case rate
0.15
days-away rate
0.000
fatality rate
Below average. The US metal and nonmetal mining average was 2.26 and the all-US-mining average was 2.72 cases per 100 workers.
Year total case rate days-away fatal
2015 1.41 0.15 0.000
2014 0.89 0.08 0.000
2013 1.37 0.24 0.000
2012 1.57 0.12 0.040
2011 1.72 0.16 0.000
2010 1.83 0.29 0.000
2009 2.19 0.21 0.000
2008 1.38 0.13 0.000
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Metal and nonmetal contaminants (personal samples)
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.

Last sampled: 2015-07-08, 11 years ago
11%
of limit-tested samples over the exposure limit
1,620
samples
1,278
limit-tested
Most sampled contaminants
  • Nuisance dust, total, <1% Qtz24490 over
  • Quartz, respirable, >1% Qtz41747 over
  • Nuisance dust, respirable, <1% Qtz1553 over
  • Calcium oxide1282 over

Area samples (mill and shop air)

Last sampled: 2014-05-15, 12 years ago
26
samples
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly. Metal/nonmetal contaminant figures come from MSHA's Personal Health Samples and Area Samples files (public record), updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
720 citations taken to the federal commission · 11% of citations on record
  • Settled 627 · 87%
  • Stood as issued 92 · 13%
  • Vacated or withdrawn 1 · 0%
78%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 276 decided S&S contests · industry: 79%
30%
Penalty reduction in decided contests
$1.5M proposed, $1.0M after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2015-11-23. Vacated and withdrawn citations are removed from the file this view attributes through, so that outcome is slightly undercounted here.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this controller contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
YORK 2009-42M Settlement Lesnick 2010 $181K → $116K
SE 2005-4M Settlement Melick 2005 $115K → $92K
CENT 2009-3M Settlement Miller 2010 $87K → $61K
SE 2006-180M Settlement Hodgdon 2007 $87K → $42K
YORK 2009-124M Settlement Lesnick 2011 $71K → $71K
YORK 2012-6M Settlement Gill 2012 $61K → $14K
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.

Top causes

Incident timeline

2015
30
2014
33
2013
40
2012
47 (1f)
2011
52
2010
55
2009
97 (1f)
2008
101
2007
70
2006
77
2005
86 (2f)
2004
80 (2f)
2003
119 (1f)
2002
149 (1f)
2001
167 (1f)
2000
170
1999
151
1998
139 (1f)
1997
155
1996
155 (1f)
1995
138
1994
112
1993
145
1992
110 (1f)
1991
137
1990
175
1989
205 (1f)
1988
189
1987
136
1986
144
1985
86
1984
88
1983
84

Operators under this controller

Mines on record

Fatalities under this controller

13 recorded
January 27, 2012 MD · Metal/Non-Metal crane operator, mobile equipment operator (meo), dragline operator, dropball operator, rigger Fatality · POWERED HAULAGE
Amrize Cement Inc. · Drowning

While operating a skid steer loader in reverse, it overturned in body of water.

April 14, 2009 MO · Metal/Non-Metal carpenter Fatality · SLIP OR FALL OF PERSON
Amrize Cement Inc. · Fall from scaffolds, walkways, platforms

Employee fell approximately 100 feet while dismantling a suspended Safway Systems scaffold. The accident is still under investigation.

March 23, 2005 SC · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman Fatality · MACHINERY
Amrize Cement Inc. · Caught in, under or between a moving and a stationary object

The employee was moving manlift to the ground and became trapped between the I beam and the control panel. Condition of the controls in the basket is suspect.

January 25, 2005 MS · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator Fatality · POWERED HAULAGE
Holcim (US) Incorporated · Caught in, under or between running or meshing objects

Employee became entangled between a return idler and the bottom conveyor tail pulley located in the primary crusher basement.

August 18, 2004 MO · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator Fatality · POWERED HAULAGE
Holcim (US) Incorporated · Caught in, under or between a moving and a stationary object

Causes Unknown - Still under investigation. The victim was helping switch rail cars from a siding when he was struck & run over by the moving cars.

January 29, 2004 SC · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman Fatality · SLIP OR FALL OF PERSON
Amrize Cement Inc. · Contact with hot objects or substances

EE WAS WORKING WITH A CREW UNDERNEATH THE TABLE OF THE RAW MILL. HE LEFT THE WORK AREA AND HAD TRAVELED APPROXIMATELY 100 FEET DOWN AN ADJACENT DUCT WHEN HE FELL INTO A PILE OF FLY ASH INSIDE THE DUCT.

February 13, 2002 SC · Metal/Non-Metal carpenter Fatality · HOISTING
Amrize Cement Inc. · Caught in, under or between a moving and a stationary object

INDIVIDUAL WAS MASHED BETWEEN AN ELEVATOR AND THE STRUCTURAL STEEL ON LEVEL L-3 PREHEATER TOWER.

February 26, 2001 CO · Metal/Non-Metal miner, nec Fatality · SLIP OR FALL OF PERSON
Holnam Inc · Fall from ladders

ACCORDING TO WITNESS, EMPLOYEE FELL FROM A SCAFFOLD LADDER FROM AN UNKNOWN HEIGHT.

March 13, 1998 MI · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver Fatality · POWERED HAULAGE
Holnam Inc · Caught in, under or between (Not Elsewhere Classified)

IMPROPER PARKING ON SLOPE AND FAILURE TO SET BRAKES

October 29, 1996 SC · Metal/Non-Metal coal/ore shovel operator, shoveler, power shoveler Fatality · MACHINERY
Holnam Inc · Inhalation of radiations, caustics, toxic and noxious substances

THE VICTIM WAS OPEATING A BACKHOE LOADING WASTE FROM A SETTLEMENT POND INTO HAUL TRUCKS WHEN THE BACKHOE SLIPPED INTO THE POND AND TRAPPED THE VICTIM UNDER WATER.

March 22, 1992 MO · Metal/Non-Metal front-end loader, scraper-loader operator, pan operator, payloader, scraper rig operator Fatality · MACHINERY
Holnam Inc · Fall from machine

EMPL OPERATING A 15 TON CAB-OPERATED OVERHEAD CRANE.LIFTING A CASE W-20 ENDLOADER WITH A BRICK-KNOCKER ATTACHMENT. AS THE LOAD WAS BEING MOVED FROM THE 1ST FLOOR TO 2ND FLOOR,THE NORTH END OF OVERHEAD CRANE WHERE THE CAB IS LOCATED,BROKE LOOSE FROM ITS SIDERAIL SUPPORT & FELL 30-35'. EMPL WAS THROWN OUT OF CAB ON IMPACT,PRONOUNCED DEAD AT ACCIDENT SCENE.

September 16, 1989 AL · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator Fatality · MACHINERY
Holnam Inc · Contact with hot objects or substances

HOT MATERIAL BROKE LOOSE & RAN OVER STAIRWELL WHERE EMPLOYEE WAS EXITING EMPLOYEE HAD BEEN ASSISTING IN GATHERING EQUIPMENT & WAS STANDING BY BURNS TO AT LEAST 50 % OF BODY

For insurers, brokers, and safety consultants

Where Holcim Ltd stands on silica, penalties, and injury rate

MSHA's standard limits respirable silica to 50 micrograms per cubic metre, but MSHA publishes dust and quartz as separate files and never the silica figure itself. We derive it per sample, score it against the limit, and set the operator's injury rate against a benchmark built from the full MSHA operator record. With the 26-year penalty trail, contest posture, and fatality history. Delivered as a PDF with the underlying data as CSV.

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