Mining Incidents

Ash Grove Cement Company: 11 recorded fatalities controller

MSHA controller ID: M00051

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Fatalities
11
Total incidents
3,432
Mines on record
80
Years on record
1983–2018
Compliance record
MSHA citations since 2000
4,928
citations
942
significant & substantial
$2,146,605
proposed penalties
$1,737,032
paid to date
81% of proposed penalties paid to date, a $409,573 gap.
Source: MSHA violations data, updated weekly.
Inspection activity
MSHA inspections since 2000
1,796
inspections on record
46,599
inspection hours
10.6
citations per 100 inspection hours
This rate is recorded citations divided by MSHA inspection hours, per 100 hours. It reflects inspection effort, not mine size or production.
4,928 citations across 46,599 inspection hours.
Source: MSHA inspections data, updated weekly.
Imminent-danger orders
A Section 107(a) order removes miners from an area when an inspector finds an imminent danger. Each order is lifted once the condition is corrected, so this counts orders issued, not orders now in effect.
7
Section 107(a) orders
Most recent order: 2016-03-01.
On record since 2011.
Source: MSHA imminent-danger order records, updated weekly.
Penalty disposition
Differences between proposed and paid penalties reflect both settlements and conference reductions and amounts still owed. Outstanding is the balance currently owed.
$2.1M
proposed penalties
$1.7M
current assessed
$1.7M
paid to date
$0
outstanding
4,874 assessments are final orders; 150 contested dockets.
Of $1.2M in penalties contested before the Commission, $748K was upheld in final decisions.
As of the most recent assessment on 2018-06-20.
Source: MSHA assessed-violations and conference/litigation data, updated weekly.
Violation severity profile
Shares are computed over citations that carry the MSHA gravity and negligence coding; a small share of records are uncoded.
19.3%
significant & substantial
4.1%
high negligence or reckless
19.5%
reasonably likely or greater
48.9%
permanently disabling or fatal if injury occurs
Negligence coding: 0.0% none, 13.0% low, 82.8% moderate, 4.1% high, 0.0% reckless.
Source: MSHA violations gravity and negligence coding, updated weekly.
Injury rate, 2018
This rate is reportable injury cases per 100 full-time-equivalent workers per year, computed as 200,000 times cases divided by MSHA operator-reported employee-hours. Cases are injuries MSHA graded degree 01 through 07; accident-only events that hurt no one are excluded, and so are contractor injuries, whose hours do not attach to a single mine. Rates begin in 2000, when quarterly employment reporting starts, and are withheld below 20,000 hours in a year.
3.59
total case rate
0.33
days-away rate
0.000
fatality rate
Above average. The US metal and nonmetal mining average was 1.95 and the all-US-mining average was 2.33 cases per 100 workers.
Year total case rate days-away fatal
2018 3.59 0.33 0.000
2017 3.39 0.40 0.000
2016 3.14 0.64 0.081
2015 3.56 0.66 0.000
2014 5.27 1.00 0.000
2013 4.20 0.70 0.000
2012 4.38 1.25 0.000
2011 4.21 0.81 0.000
Source: injury cases from MSHA accident and injury records; employee-hours from MSHA quarterly employment reports. Rate is cases per 100 full-time-equivalent workers, operator employees only.
Health sampling
A sample is a point in time compliance measurement, not an individual exposure history. These figures describe MSHA sampling records and do not establish causation or personal dose.

Metal and nonmetal contaminants (personal samples)
Many samples are screening measurements of substances with no applicable exposure limit; they are counted as samples but excluded from every over-limit figure. Over-limit shares use only limit-tested samples.

Last sampled: 2018-06-13, 8 years ago
5%
of limit-tested samples over the exposure limit
962
samples
610
limit-tested
Most sampled contaminants
  • Nuisance dust, total, <1% Qtz6112 over
  • Quartz, respirable, >1% Qtz18610 over
  • Calcium oxide704 over
  • Manganese fumes432 over

Area samples (mill and shop air)

Last sampled: 2017-06-20, 9 years ago
7
samples
Source: MSHA respirable dust, quartz, and noise sampling records, updated weekly. Metal/nonmetal contaminant figures come from MSHA's Personal Health Samples and Area Samples files (public record), updated weekly.
When citations were contested
Contesting a citation before the Federal Mine Safety and Health Review Commission is a lawful right. These figures state the public outcomes of that process, from MSHA's Contested Violations file.
518 citations taken to the federal commission · 11% of citations on record
  • Settled 472 · 91%
  • Stood as issued 46 · 9%
68%
S&S designation survived the contest
Counts a Significant & Substantial citation as surviving when a settlement or judge's decision kept the designation, or the contest was dismissed or defaulted so the citation stands as issued. Vacated and withdrawn citations, and settlements that removed the designation, count against.
of 276 decided S&S contests · industry: 79%
35%
Penalty reduction in decided contests
$1.1M proposed, $680K after decisions · industry: 39%
Source: MSHA Contested Violations file (public record), updated weekly. A dismissed or defaulted contest leaves the citation standing as issued; a vacated or withdrawn citation is removed from the violation record. Latest contest filed 2018-09-11. Vacated and withdrawn citations are removed from the file this view attributes through, so that outcome is slightly undercounted here.
Contested penalties
A reduction or dismissal at the Commission is a lawful outcome of contesting a proposed penalty. Figures are the proposed amount and the amount upheld in the docket's decision.
Largest penalties this controller contested before the Federal Mine Safety and Health Review Commission, with the outcome on record.
Docket Decision Judge Year Proposed / upheld
CENT 2004-60-M Settlement Barbour 2004 $100K → $65K
WEST 2009-1089M Settlement Moran 2012 $70K → $50K
CENT 2017-0273 Settlement Manning 2018 $69K → $62K
CENT 2008-589M Settlement Melick 2009 $60K → $45K
WEST 2013-103M Settlement Miller 2013 $53K → $36K
CENT 2011-798M Settlement Rae 2012 $52K → $26K
Source: FMSHRC civil penalty dockets and decisions (public record), updated weekly.

Top causes

Incident timeline

2018
25
2017
50
2016
51 (1f)
2015
48
2014
80
2013
62
2012
54
2011
53
2010
47
2009
62
2008
107
2007
61 (1f)
2006
60
2005
95
2004
116 (1f)
2003
86
2002
115 (2f)
2001
140
2000
149
1999
103 (1f)
1998
116
1997
143
1996
121 (2f)
1995
133
1994
152
1993
206
1992
162
1991
175 (1f)
1990
118
1989
128
1988
107
1987
94
1986
68
1985
63
1984
47 (1f)
1983
35 (1f)

Operators under this controller

Mines on record

Fatalities under this controller

11 recorded
May 10, 2016 TX · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech Fatality · SLIP OR FALL OF PERSON
Ash Grove Cement Company · Fall from machine

Employee was found on the floor of the #2 slurry tank. Employee had significant head injuries and was pronounced dead by the Justice of the Peace. The accident scene is currently under a Section 103(k) order and subject to MSHA investigation.

July 18, 2007 NE · Metal/Non-Metal front-end loader, scraper-loader operator, pan operator, payloader, scraper rig operator Fatality · POWERED HAULAGE

Two front end loaders, one on each side, were being used to position an 80 foot section of 18 inch diameter pipe in the waters edge. When the loader on the right was about 25-30 feet from the lake, the bank started to cave in. Within 3 minutes the loader was submerged in about 20 feet of water.

April 16, 2004 TX · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver Fatality · SLIP OR FALL OF PERSON
Ash Grove Cement Company · Fall from scaffolds, walkways, platforms

Truck driver's lid got stuck on safety cage and when he tried to pry it free, it came loose and sprung and hit him. He fell 11 feet. This was told to me by Ralph Rodriguez.

October 24, 2002 AR · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech Fatality · EXPLODING VESSELS UNDER PRESSURE
Ash Grove Cement Company · Contact with hot objects or substances

EMPLOYEE WAS TRANSFERRING FUEL WHEN THERE WAS A FAILURE OF A PUMP CAUSING A FIRE.

January 21, 2002 OR · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman Fatality · FALLING/SLIDING/ROLLING MATERIALS
Ash Grove Cement Co · Caught in, under or between collapsing material or buildings

MINER POSITIONED HIMSELF OVER WITHDRAWAL POINT IN MIDDLE OF SILO WHILE TRYING TO DISLODGE OBSTRUCTION. WHEN MATERIAL STARTED TO FLOW MINER BEGAN TO SINK AND WAS ENGULFED - RESULTING IN SUFFOC ATION.

October 12, 1999 OR · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman Fatality · SLIP OR FALL OF PERSON
Ash Grove Cement Co · Fall from scaffolds, walkways, platforms

BOTTOM OF HI-LO BROKE WHILE EMPLOYEE WAS STANDING NEXT TO IT CLEANING OFF REBOUND FROM CABEL. FELL OFF THE DECK 80 FEET TO HIS DEATH.

March 5, 1991 NE · Metal/Non-Metal outside foreman, leadman Fatality · ELECTRICAL
Lyman-Richey Sand & Gravel Company · Contact with electrical current

IT WAS NECESSARY FOR EMPL TO RAISE BOOM ON MOBILE TRUCK CRANE SO ANOTHER EMPL COULD CHECK FUEL FILTER.MOTOR ON TRUCK HAD DIED & END OF BOOM WAS DIRECTLY BENEATH 13,800 VOLVT LINE. OPERATOR HAD ARC FROM ELECTRIC LINE CAME INTO CONTACT WITH BOOM. OPERATOR SAW FIRE BUT CONTINUED TO HOLD BOOM RAISING LEVER & BOOM CONTINUED TO RISE. OPERATOR TURNED LOOSE OF LEVER & JUMPED FREE OF CRANE.

October 22, 1984 NE · Metal/Non-Metal electrician, lineman Fatality · SLIP OR FALL OF PERSON
Ash Grove Cement Company · Contact with hot objects or substances

EMPL CHECKING MOTION SWITCHES STEPPED FROM LADDER INTO HOT DUST CAUSING BURNS TO FEET,LEGS,ONE HAND.

January 20, 1983 NE · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech Fatality · FALLING/SLIDING/ROLLING MATERIALS
Ash Grove Cement Company · Struck by falling object

WHILE REPAIRING A 50T OFFHIGHWAY TRUCK, WORKING UNDER THE RAISED AND BLOCKED BED, THE BLOCKS KICKED OUT, AND THE BED FELL SUDDENLY AFTER THREE HOURS OF STABILITY, CRUSHING EMPLOYEE INSTANTLY, FRACTURING SKULL AND CAUSING OTHER MULTIPLE FRACTURES.

For insurers, brokers, and safety consultants

Where Ash Grove Cement Company stands on silica, penalties, and injury rate

MSHA's standard limits respirable silica to 50 micrograms per cubic metre, but MSHA publishes dust and quartz as separate files and never the silica figure itself. We derive it per sample, score it against the limit, and set the operator's injury rate against a benchmark built from the full MSHA operator record. With the 26-year penalty trail, contest posture, and fatality history. Delivered as a PDF with the underlying data as CSV.

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